Thin Film Evaporator Short Path Molecular Distillation
Vacuum molecular distillation is a comparatively new separation technology. It can separate liquid-liquid mixture under temperature that is far lower than boiling point by the difference of mean free path of molecules under high vacuum condition. Such separation is difficult or unable to achieve on normal distillation equipments. Vacuum molecular distillation is especially suitable to separate substances of high boiling point, heat sensitive and easy oxidized.
Effison Company is now offering turnkey packages for molecular distillation, including the evaporator, vacuum pump, heaters, chillers and necessary feeding/receiving equipments. The molecular distillation is superior than traditional short path distillation kit by shorter residence time, lower separation temperature, capability of continuous and unattended operation.
Features of molecular distillation:
1.Full range digital vacuum meter (0.001-1000mbar).
2.High cleanness (solution contacts only glass and PTFE).
3.System integration of vacuum, heating and cooling supply with precise adjustable value.
4.Complete flange connections, easy sys. maintain and clean.
5.Magnetic coupling drive, high sealing performance.
Specifications of molecular distillation:
Model | MD-801 | MD-802 |
Ultimate Pressure | 0.05mbar | 0.001mbar |
Evaporation Unit | Evaporation surface 800cm2 and inner condensing surface 1100cm2 | |
Rotation Unit | 60-480rpm Magnetic drive | |
Film System | Self clean roller film | Wiper film |
Feeding Unit | 1000ml feeding flask, 10-5000ml/hr adjustable | |
Collection Unit | Allow user to collect 3 samples during separation process which increases experiment efficiency and assists process analysis. | |
Trapping Unit | Inner condensering 1100cm2 + External cold trap/condenser | |
Vacuum System | Digital display (0.001~1000mbar), SUS tube-valve assembly | |
Vacuum Pump | Rotary vane pump | Rotary vane pump+Diffusion pump |
Heating/Cooling | Upon process needs | |
Power Supply | Single phase 220V | |
Overall Diameter | 1100*500*1800mm | 1400*550*1900mm |
* High borosilicate glass 3.3.
* Multiple entry of material.
* Apply constant pressure dropping funnel.
* Feed insulation system available.
Magnetic coupling drive:
Magnetic coupling drive system plus our fine processing technics, both guarantee system vacuum down to 0.001mbar.
Easy Maintenance:
Quick disassemble structure and specially designed cleaning kits make maintenance job fast and simple.
Heating Circulator:
Model: GY-5L
Bath Volume: 5 L
Temperature Control Range: RT~300 ℃
Temperature Accuracy: ± 1 ℃
Heating Power:2 KW
Flow Rate:8 L/min
Running Piping: Stainless Steel
Pipe with Thermal Insulation Coat
Low Temperature Recirculating Chiller:
Model: DLSB-5/30
Heat exchanger, closed system
Temperature Control Range:-30 ℃~RT
Temperature Accuracy: ± 1 ℃
Cooling Capacity: 2010W~650W
Flow Rate:20L/min
Lift Head: 6 m
Running Piping: Silicone Pipe
Vacuum Pump:
Model: 2XZ-4
Pump speed: 9CFM
Rotating speed: 1400r/min
Ultimate.partial pressure: ≤4X10-4 mbar
Oil consumption: 1.5Ltr
Packaging:
1.Carton+wooden cases.
2.Customized packaging can be available.
Shipping:
1.We can ship the goods to you by International Express such as DHL,UPS,TNT,EMS and so on.
2.You can also choose the appropriate one based on your timeline and budget.
3.You can choose to use your own shipping agent.
1. Q: What's the feature of molecular distillation comparing to other evaporators?
A:1.It's better be used in research field to get needed liquid's parameter. It's not very suitable in mass process. 2.Has high vacuum degree which can reach 0.1Pa ~ 50 Pa. 3.Has advantages on dealing with materials that is heat sensitive, of high boiling temperature, belongs to biological acids or lipids. 4. MD may take only few tens of seconds to finish a separation on short path distillatory when it takes hours on a normal evaporation apparatus. 5.For viscid liquid material, you need to pre-heat the material to promote fluidity to accelarate the speed of liquid separation.
2. Q: What is molecular distillation?
A: A rotating wiper system distributes the crude product to a film on the inner surface of a heated pipe. The wiping system speeds up the evaporation process by keeping the product film turbulent so that the heat transfer and mass transfer are optimised. The lower boiling fraction of the raw material evaporates out of the product film within a short time; the residence time of the product at the evaporator wall is very short. The vapours are condensed on an external condenser. The concentrate is continuously discharged out of the bottom part of the evaporator. The processing of viscous or crystallising substances at pressures down to 1 mbar is possible.
3.Q:What is included with your molecular distillation?
A: Root Sciences provides a commercial-scale solution for cannab distillation. We provide full machine assembly, testing and training to allow you to produce distillate on day one using our wiped film evaporator!
In-sale Service:
1.Begin to supervise from raw material, its qualified rate can reach to 100%;
2.Whole manufacturing process are in strict accordance with promised procedure requirements, product qualified rate can reach to 100%;
3.Provide product's inspection record of key junctures to customers;
4.Provide production schedule photos to customers at regular intervals;
5.Package and transport products strictly accordance with export standard;
6.Provide transportation schedule information to clients timely.
Afer-Sale Service:
* 1 year complimentary warranty from the deliver date
* Provide full machine assembly, testing and training, a video is available.
* Free lifetime maintenance service and 24-hour technical support
* Engineers available to service machinery overseas
If you have any question about our molecular distillation, pls feel free to contact us!