Tank configuration of seed tank
Stainless steel SUS316L/SUS304;
Jacket temperature control ,optimized diversion design;
Interior surface polishing, Ra ≤0.4um; exterior surface polishing or sand blasting;
Wide visual angle long-bar sight glass, pH electrode, DO electrode, temperature electrode with complete connections;
The tank cover is equipped with the flame inoculation port and standby feeding port.Sterilizing mode
SIP, manual control
Equipment features of seed tank
SIP, safe and reliable;
Without driving leakage risk;
Wide visual angle vertical sight glass with clear observation;
Various reliable inoculation modes (standard configuration flame inoculation port, differential pressure inoculation port and other various optional forms);
Floor type tank with beautiful appearance;
Easy operation , assembly and disassembly;
Products of special specifications can be made to order.
The bioreactor application :
It could be used for diary,beverage ,bio pharmaceutical,medicine ,fine chemical industry ,laboratory,pilot test etc
Model | seed tank |
Working volume | 5-20000L |
Filling volume | 65-75% |
Material | Wetted parts are SS316L, and others are SS304. Vertical type with sight glass. |
Surface finish | Internal surface is 0.28-0.6μm by mechanical polishing, (passivation or electro-polish are optional) outside surface is 0.4-0.8μm by satin finish. |
Pressure | Design pressure inside vessel:1-10bar g Design pressure inside jacket: 1-16 bar g Pressure can be also designed according to client's detail requirement. |
Agitator | 1.Fermentor use SEW motor reducer 2.top mechanical agitator with two layer six blade impeller, one layer defamer and four baffles 3.mechanical seal (single or double mechanical seal) 4.speed range: 50-400rpm (it depends on the size of the vessel) |
Configuration of vessel | 1. Using alcohol flame inoculation 2.sterile sampling vale and bottom valve 3.PH, DO, temp. sensor on lower side, side glass, top with foam and level probe, and 12v sight glass with lamp, etc. |
Construction | Floor-type One fermentor vessel with one control system (Siemens PLC and HMI) |
Operating panel | Chinese and English version |
Main components and controls of system | |
PH | 1. On-line check and measure, and digitization fully automatic control; 2.PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and base; 3.Control range 2-12pH, measure precision±0.01 pH, control precision±0.02 pH; 4.It has auto alarm function. 5.pH sensor and signal transmission line, HAMILTON |
DO | 1. On-line check and measure, cascade with rpm; digital display. 2.Range 0-100% or 0-200%, precision ±1%; 3.It has auto alarm function; 4.DO sensor and signal transmission line, HAMILTON |
Foam control | 1. Automatically control and automatically alarm; 2. Stainless steel electrode check, peristaltic pump automatically add defoamer. |
Feed control | 1. Automatically control and automatically alarm; 2.Stainless steel electrode check, peristaltic pump automatically feeding |
Temp. control | 1.PID fully digitization signal processing, digitization control settings 2.Circulating water automatically control temperature 3.Measure range 0-150°C, control range T+6-60°C,control precision±0.2°C 4.Pt 100Ωtemp. Sensor 5.system with electrical heater to control the temp inside vessel 6.water pump circulation, GRUNDFOS 7.solenoid valve to control |
Rotate speed | 1. Automatically control, with auto alarm function 2. Siemens frequency converter to adjust the speed. |
Pressure | 1 Manually adjusting with pressure gauge and manual valve (standard system) 2. Automatically adjusting with pressure transmitter and PID valve and pneumatic valves (optional) |
Air flow | 1.Manually adjusting with rotor meter and manual valve (standard system) 2.Automatically adjusting with mass-flow meter and pneumatic valves (optional) 3.Air in filter , tail gas filter , with SARTORIUS cartridge, precision 0.2μm |
Sterilization | 1.it can be SIP by connecting with steam 2.Manually control with manual valve (standard one) 3.Automatic control with pneumatic valves (optional) |
Control | Siemens PLC, and MCGSE 7"/10" LCD touch screen(HMI) and Daysly program |
PC | 1.PC with Kingview software for recording function (optional) 2.PC with Siemens remote control and Kingview recording function (optional) 3.printer (optional) |