Automatic ISO BV Certified maize flour production process
30-200 T/D FTA complete set of corn processing
using dry peeling and degerming technology, it can produce different sizes of corn grits and flour at the same time. Corn grits size can be customized as per customer’s need in order to meet various needs such as brewery, snack food, glucose, and sugarhouse. Thanks for the dry peeling and degerming technology, husks and germs collected at the end don’t need to be dried before used for animal feed.
FTA complete set maize milling machine can produce low fat corn grits, corm germ, corn flour and corn peel with different size at the same time. The throughput of the set varies from 30 tons to 200 tons per 24 hours. The whole assembly line consists of grain cleaning, maize peeling, maize milling and maize flour packing parts.
Parameter
1. Capacity: 40-2400t/24h
2. Production variety:
wheat flour: Standard one, standard two, special flour etc.
maize: maize flour, maize grits, bran etc.
3. Workshop: (L×W×H): according to the capacity
4. Our machine passes the quality management system ISO9001:2008 and has no pollution, low noise.
5. The machine can be used for more than 25 years.
6. We provide one year free spare parts.
7. We will arrange engineers to help install the machine
Wheat/maize processing flow:
1. wheat/maize storage (silos, or warehouse) ---------- 2. Cleaning system (sifter, destoner, separator, magnet, scourer, etc) ----------- 3. dampening (dampener, conditioning silos, etc) ---------- 4. milling system (roller mill, plan sifter, purifier, impact detacher, etc.) ---------- 5. Flour pressure and blending system (if need) ---------- 6. Flour packing and stacking .
Section ONE: Raw Material Cleaning Section
During this section, raw wheat/maize will be cleaned 2 or 3 times by sifter, destoner, magnetic separator, scourer etc. then the wheat will be cleaning enough for dampening and milling, the flour produced can be good quality, less bran residue, white and shinning, delicious taste
Section TWO: Wheat/maize Dampening section
After first cleaning, Wheat/maize need to be dampened and conditioned in silos to suitable moisture contained, and then start the second cleaning before milling.
Section THREE: Wheat/maize milling section
If the wheat/maize is dampened within several hours and with suitable moisture, they will go for second-cleaning and the start milling
Roller mill has 2 types: Frequency conversion double roller mill or Pneumatic double roller. Inside there are 2 pair roller, totally 4 rollers in each mill. Both of them are European standard, good quality, high precision and fully automatic. Using life reach 25 years.
Plansifter: Separate and screen flour according to the size difference, big sieving area and working efficiently.
Purifier: Separate fine flour grits and flour with bran grits to improve flour quality
fully automatic controlling system with a lot of balancer, sensor, etc.
Automatically display raw wheat, clean wheat, flour, bran instant flowing quantity, flowing percentage, and a percentage for a fixed time.
With working history checking system.
With fault alarm system.
With printer.
Final products | Output yield | Fat content | Size |
Corn grits | 45-55% | <0.8% | Mesh 8-40 |
Corn flour/ corn meal | 20-30% | <1.5% | Mesh 50-80 |
Animal feed/ maize peel | 25% | High | Normal |
Final products parameter
1. Sand content≤0.002%
2.Metal content≤0.003g/kg
3. Water content: 13.5-14.5%
4. Color and smell: regular
Zhengzhou Chengli Grain &Oil Machinery Co., Ltd is located in New &High-Tech Development Zoon in Zhengzhou City, Henan Province, China; we have decade’s years of researching, designing and producing experience, as a professional manufacturer specialized in producing grain processing machineries.CHENGLI is engaged specially in project design on grain processing factory of wheat flour and corn/maize flour. Our superior products are complete set of 30T-200T/D maize flour processing machine and wheat flour processing machine. In the past many years, our company has developed a series of new and high-tech products which were awarded with the titles of ‘Famous and Excellent Product’ and ‘Trustworthy Quality’. We not only have a ready market in China, but also export our products to many countries and regions including Russia, Pakistan, Vietnam, Nepal, Ukraine and South Africa all around the world.
With a manufacturing factory which covers more than 2000 square meters, CHENGLI aims to offer the first-rate design work, high quality machinery and perfect technology serving system to customers. we employee approximately 120 technicians to design, manufacture, install and commissioning turnkey projects for both the domestic and overseas market. We carry out a strict quality management system in accordance with ISO9001 requirements and provide a coordinated-process service including the plant layout, the process flow and the instillation technical guidance. Since 2008, we have been providing OEM service and customized products for our customers.
We are the professional manufacturer in China, our company can supply the technology and service on complete set of corn deep-processing machine, complete set of flour deep milling set, single corn peeling machine, single corn grinding machine, single corn polishing machine, single different kinds of pulverizer, single different kinds of sieve and plansifter, single centrifugal ventilator and other machinery parts. We can supply the different designs with different cost to meet different buyer's request.
what we get?
China
