New technology fructose syrup plant for corn rice processing
Fructose syrup plant photo
What is Fructose syrup ?
Fructose syrup is known as high fructose corn syrup(HFCS) . The saccharified liquid from enzymic method saccharified starch isomerizes part of glucose into fructose through the isomerization effect by glucose isomerase. It is a kind of mixing syrup which consists of glucose and fructose.
Fructose syrup can replace cane sugar. Just like cane sugar, it can be widely applied in food and beverage industry. Especially in beverage industry, it has better flavor and taste and lower price than cane sugar. Its usage has outstanding advantages in food and beverage industry.
How to produce the fructose syrup ?
The fructose syrup is made by glucose isomerase. So when making the fructose syrup , it will need making the glucose syrup firstly . As we all known glucose syrup is made from starch hydrolysis (main material is corn starch). But during the starch production , there has serious pollution problem-- large quantity waste water.
Under this condition, our company has researched and developed the new technology. Now we can produce the fructose syrup from corn or broken rice directly without pollution. It also can reduce the production cost than producing fructose syrup from starch, the investor will have more greater profit margins from corn/rice fructose syrup production.
The Detail process description of corn rice fructose syrup plant
1. Corn/rice powder production of corn rice fructose syrup plant
Use the complete set powder production line , we can make the corn powder/rice powder from corn / broken rice by dry milling method. The corn/ rice powder is used to produce the fructose syrup .
Powder production line of corn rice fructose syrup plant
2. Mixing slurry section of corn rice fructose syrup plant
Mixing the corn powder or rice powder with water in the mixing tank, then put in enzyme, keep on particular time with required temperature to make sure the powder to absorb enough water.
3. Injector liquefaction of corn rice fructose syrup plant
The mixed corn powder / rice powder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
Liquefaction system of corn rice fructose syrup plant
4. Filter press deproteinization of corn rice fructose syrup plant
Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine.
Deproteinization section of corn rice fructose syrup plant
5. Saccharification of corn rice fructose syrup plant
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time , the syrup will transfer to High DE glucose syrup.
Saccharification section of corn rice fructose syrup plant
6. Glucose syrup purifying section of corn rice fructose syrup plant
After LAB testing, the glucose syrup will be purified by decoloration and Ion exchange process to produce the high purity colorless glucose syrup for next process.
7. Isomerisation glucose to fructose section of fructose syrup plant
The parts glucose syrup will be Isomerism to fructose . During this process , around 42% fructose will be produced (on dry basis) .
8. Fructose syrup purifying section of corn rice fructose syrup plant
Then the fructose syrup will be purified by decoloration and Ion exchange process to produce the high purity colorless fructose syrup .
9. Evaporation section of corn rice fructose syrup plant
The pure and clean fructose syrup have very low density, the vacuum evaporator can evaporate fructose syrup inside water to outside increase density at very short time. When the fructose syrup concentration reaches the technology requirement, then it cools the temperature and enters into the final product tank for storage.
Evaporation section of corn rice fructose syrup plant
The photo of fructose syrup and by-product protein feed from corn rice fructose syrup plant
Rice/corn syrup and by products protein feed from corn rice fructose syrup plant
Some finished project photo of fructose syrup plant show
Finished fructose syrup project photo of corn rice fructose syrup plant
Loading containers photos of corn rice fructose syrup plant machine
Kaifeng Sida Agricultural Products Equipment Co., Ltd is professional manufacturer for production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification). Mr. Zhang Shiling, vice-chairman of CCOIC Henan, president of Kaifeng Sida Agricultural Products Equipment Co., Ltd. It is the R & D base of agricultural products deep-processing complete equipment of Technical Institute of China Agricultural University.
Beside supply complete set equipment of the fructose syrup making plant, we also supply service as below :
1. Provide workshop layout design of the plant, elevation.
2. We will dispatch the experienced technical personnel to supervision of installation, commissioning on buyer project site .
3. We will send the qualified technical personnel to make the guide and training plan. The place for Technical training is the End-user’s project site.
1. What is the raw material for producing the fructose syrup ?
Reply : Corn, broken rice and all kinds refined starch can be used to produce the high quality fructose syrup.
2. What is your fructose syrup plant output capacity?
Reply : From 30 ton per day to 200 ton per day. We also can design new fructose syrup plant according to the customer special requirements.
3. What is your fructose syrup production process, acid process or acid-enzyme process or double-enzyme process ?
Reply : Our fructose syrup plant process is double-enzyme process. Only this kind process can produce fructose syrup from corn or broken rice directly without starch processing process.
4. What information should I supply when I send inquiry to you ?
Reply : The information should included : raw material used to produce the fructose syrup; the capacity of the fructose syrup plant you interested in and your roughly budget you plan invest for this fructose syrup project .
5. How can I contact with you if have inquiry ?
Reply : Please find my contact information in below picture. Welcome you contact with me for more information .
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