Advanced technology maize broken rice maltose syrup plant
Corn rice maltose syrup plant photo
What is Maltose syrup?
Maltose syrup also known as confectioner's syrup, is a syrup made from the hydrolysis of starch. Maltose also is called starch sugar. Maize (corn) is commonly used as the source of the starch to produce maltose, in which case the syrup is called "corn syrup", but maltose syrup is also can be produced from cassava, potato , wheat , rice and other starch source material.
How to produce the maltose syrup ?
As we all known, the maltose syrup is made from the starch (mainly is the corn starch). But during the corn starch production, there has serious pollution problem. The investor also need invest big amount money for one complete set waste water treatment equipment beside the high cost corn starch production equipments and the maltose syrup making machine.
Under this condition, our company has researched and developed the new technology. Now we can produce the maltose syrup from corn or broken rice directly without pollution. It also can reduce the production cost than producing maltose from starch, the investor will have more greater profit margins from corn/rice maltose syrup production.
One. The production process flow of corn rice maltose syrup plant
Two. Detail process description of corn rice maltose syrup plant
1. Corn/rice powder production of corn rice maltose syrup plant
Use the complete set powder production line , we can make the corn powder/rice powder from corn / broken rice by dry milling method. The corn/ rice powder is used to produce the maltose syrup .
Powder production line of corn rice maltose syrup plant
2. Mixing slurry section of corn rice maltose syrup plant
Mixing the corn powder or rice powder with water in the mixing tank, then put in enzyme, keep on particular time with required temperature to make sure the powder to absorb enough water.
Mixing tank of corn rice maltose syrup plant
3. Injector liquefaction of corn rice maltose syrup plant
The mixed corn powder / rice powder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
Liquefaction system of corn rice maltose syrup plant
4. Filter press deproteinization of corn rice maltose syrup plant
Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine.
Deproteinization section of corn rice maltose syrup plant
5. Saccharification of corn rice maltose syrup plant
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time , the syrup will transfer to maltose syrup.
Saccharification section of corn rice maltose syrup plant
6. Decoloration section of corn rice maltose syrup plant
After LAB testing, the maltose syrup will be pumped into the decoloration tanks mixed with activated carbon at required temperature for some time. Then use the filter press to separate maltose syrup with activated carbon. The colorless maltose syrup will be pumped to next process.
7. Ion exchange process of corn rice maltose syrup plant
The clean maltose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure maltose syrup for people eating.
Ion exchange section of corn rice maltose syrup plant
8. Evaporation of corn rice maltose syrup plant
The pure and clean maltose syrup have very low density, the vacuum evaporator can evaporate maltose syrup inside water to outside increase density at very short time. When the maltose syrup concentration reaches the technology requirement, then it cools the temperature and enters into the final product tank for storage.
Evaporation section of corn rice maltose syrup plant
The photo of maltose syrup and by-product protein feed from maltose syrup plant
Rice/corn syrup and by products protein feed from corn ricemaltose syrup plant
Some finished project photo of maltose syrup plant show
Finished maltose syrup project photo of corn rice maltose syrup plant
Loading containers photos of corn rice maltose syrup plant machine
Kaifeng Sida Agricultural Products Equipment Co.,Ltd is professional manufacturer for production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification). Mr. Zhang Shiling, vice-chairman of CCOIC Henan, president of Kaifeng Sida Agricultural Products Equipment Co.,Ltd. It is the R&D base of agricultural products deep-processing complete equipment of Technical Institute of China Agricultural University.
Beside supply complete set equipment of the maltose syrup plant, we also supply service as below :
1. Provide workshop layout design of the plant, elevation.
2. We will dispatch the experienced technical personnel to supervision of installation, commissioning on buyer project site .
3. We will send the qualified technical personnel to make the guide and training plan. The place for Technical training is the End-user’s project site.
1. What is the raw material for producing the maltose syrup ?
Reply : Corn, broken rice and all kinds refined starch can be used to produce the high quality maltose syrup.
2. What is your maltose syrup plant output capacity?
Reply : From 5 ton per day to 200 ton per day. We also can design new maltose syrup plant according to the customer special requirements.
3. What is your maltose syurp production process, acid process or acid-enzyme process or double-enzyme process ?
Reply : Our maltose syrup plant process is double-enzyme process. Only this kind process can produce maltose syrup from corn or broken rice directly without starch processing process.
4. What information should I supply when I send inquiry to you ?
Reply : The information should included : raw material used to produce the maltose syrup; the capacity of the maltose syrup processing line you interested in; the final product maltose syrup DE value and DS requirement and your roughly budget you plan invest for this maltose syrup project .
5. How can I contact with you if have inquiry ?
Reply : Please find my contact information in below picture. Welcome you contact with me for more information .
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