100 TPD liquid corn broken rice glucose syrup production equipment machinery line plant
Glucose syrup production equipment photo
What is glucose syrup?
Glucose syrup also known as confectioner's glucose, is a syrup made from the hydrolysis of starch. Glucose also is called starch sugar. Maize (corn) is commonly used as the source of the starch to produce glucose, in which case the syrup is called "corn syrup", but glucose syrup is also can be produced from cassava, potato , wheat , rice and other starch source material.
How to produce the glucose syrup ?
As we all known, the glucose syrup is made from the starch (mainly is the corn starch). But during the corn starch production, there has serious pollution problem. The investor also need invest big amount money for one complete set waste water treatment equipment beside the high cost corn starch production equipments and the glucose syrup making machine.
Under this condition, our company has researched and developed the new technology. Now we can produce the glucose syrup from corn or broken rice directly without pollution. It also can reduce the production cost than producing glucose from starch, the investor will have more greater profit margins from corn/rice glucose syrup production.
One. The production process flow of glucose syrup production equipment
Two. Detail process description of glucose syrup production equipment
1. Corn/rice powder production of glucose syrup production equipment
Use the complete set powder production line , we can make the corn powder/rice powder from corn / broken rice by dry milling method. The corn/ rice powder is used to produce the glucose syrup .
Powder production line of glucose syrup production equipment
2. Mixing slurry section of glucose syrup production equipment
Mixing the corn powder or rice powder with water in the mixing tank, then put in enzyme, keep on particular time with required temperature to make sure the powder to absorb enough water.
Mixing tank of glucose syrup production equipment
3. Injector liquefaction of glucose syrup production equipment
The mixed corn powder / rice powder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
Liquefaction system of glucose syrup production equipment
4. Filter press deproteinization of glucose syrup production equipment
Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine.
Deproteinization section of glucose syrup production equipment
5. Saccharification of glucose syrup production equipment
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time , the syrup will transfer to glucose syrup.
Saccharification section of glucose syrup production equipment
6. Decoloration section of glucose syrup production equipment
After LAB testing, the glucose syrup will be pumped into the decoloration tanks mixed with activated carbon at required temperature for some time. Then use the filter press to separate glucose syrup with activated carbon. The colorless glucose syrup will be pumped to next process.
7. Ion exchange process of glucose syrup production equipment
The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating.
Ion exchange section of glucose syrup production equipment
8. Evaporation of glucose syrup production equipment
The pure and clean glucose syrup have very low density, the vacuum evaporator can evaporate glucose syrup inside water to outside increase density at very short time. When the glucose syrup concentration reaches the technology requirement, then it cools the temperature and enters into the final product tank for storage.
Evaporation section of glucose syrup production equipment
The photo of glucose syrup and by-product protein feed from glucose syrup production equipment
Rice/corn syrup and by products protein feed from glucose syrup processing line
Some finished project photo of glucose syrup processing line show
Finished glucose syrup project photo of glucose syrup production equipment
Loading containers photos of glucose syrup production equipment
Kaifeng Sida Agricultural Products Equipment Co.,Ltd is professional manufacturer for production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification). Mr. Zhang Shiling, vice-chairman of CCOIC Henan, president of Kaifeng Sida Agricultural Products Equipment Co.,Ltd. It is the R&D base of agricultural products deep-processing complete equipment of Technical Institute of China Agricultural University.
Beside supply complete set equipment of the glucose syrup production plant, we also supply service as below :
1. Provide workshop layout design of the plant, elevation.
2. We will dispatch the experienced technical personnel to supervision of installation, commissioning on buyer project site .
3. We will send the qualified technical personnel to make the guide and training plan. The place for Technical training is the End-user’s project site.
1. What is the raw material for producing the glucose syrup ?
Reply : Corn, broken rice and all kinds refined starch can be used to produce the high quality glucose syrup.
2. What is your glucose syrup processing line output capacity?
Reply : From 5 ton per day to 200 ton per day. We also can design new glucose syrup processing line according to the customer special requirements.
3. What is your glucose syurp production process, acid process or acid-enzyme process or double-enzyme process ? Reply : Our glucose syrup processing line process is double-enzyme process. Only this kind process can produce glucose syrup from corn or broken rice directly.
4. What information should I supply when I send inquiry to you ?
Reply : The information should included : raw material used to produce the glucose syrup; the capacity of the glucose syrup processing line you interested in; the final product glucose syrup DE value and DS requirement and your roughly budget you plan invest for this glucose syrup project .
5. How can I contact with you if have inquiry ?
Reply : Please find my contact information in below picture. Welcome you contact with me for more information .
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