Tire shredder for steel separation machine:
The Grater/Rasper:
Dura-Shred Grater:The Grater/rasper is the ultimate machine for mid-stream grinding and steel separation. It is specifically designed to take pre-shredded tires chips and produce between 30-10 mm (1.5” and 0.5”) wire free rubber chip. The Grater and can process up to 6 tons of input per hour. The main rotor housing is equipped with replaceable wear plates to increase the durability and longevity of the cutting chamber. Another unique feature of this machine is the ability to turn the knives once before having to send them to be sharpened or replaced, minimizing operating costs.
The Grater/rasper takes the TDF rubber chips(50-150mm) from tire shredder machine and reduces them to 10mm-30mm. At this point 99.9% of the steel has been stripped and is removed with our magnet belt as the rubber mulch is transported to the vibratory conveyor for separation. For crumb rubber steel free mulch will be sent via conveyor to the Granulators for further processing.
Equipment specification:
| TR2663 | TR2147 | TR1740 | TR1732 | TR1332 | TR1324 | |
| Motor Spec | 1*Electric Siemens | 1*Electric Siemens | 1*Electric Siemens | 1*Electric Siemens | 1*Electric Siemens | 1*Electric Siemens |
| Power range | 315Kw | 132Kw | 90Kw | 75Kw | 55Kw | 45Kw |
Cutting Chamber L*W(mm) | 697*1562 | 742*1200 | 550*1000 | 550*800 | 450*800 | 450*600 |
Equipment Dimensions L*W*H(mm) | 6217*2168 *3561 | 2010*2562 *4110 | 2095*2180 *4105 | 1995*1980 *4105 | 1720*1730 *2316 | 1400*1200 *2260 |
| Equipment Weight | 24000Kg | 6100Kg | 4200Kg | 3500Kg | 1850Kg | 1700Kg |
Hopper Opening L*W*H | 1726*877 *3561 | 1412*902 *1410 | 1182*700 *1256 | 1995*1980 *4105 | 1720*1730 *2316 | 1400*1200 *2260 |
| Capacity | 3-6T/h | 1.5-3T/h | 1-1.5T/h | 700-1T/h | 500-700kg/h | 300-500kg/h |
| Product Size Range | 10-30mm | 10-30mm | 10-30mm | 10-30mm | 10-30mm | 10-30mm |
Tire Shredder for Steel separation machine pictures:
1.Face Picture of Tyre shredder
2.Back Picture of Tyre Shredder
3.Side Picture of Tyre Shrdder
4.Tire shredder machine in Tire recycling plant
Whole Line Tire Recycling Process:
Waste tyres--shred to TDF (Tire derived chips 50-150mm) by Tire Shredder Machine[Here is the TDF Plant]——cut to Rubber Mulch(10mm-30mm) by Grater machine[Here is the Rubber Mulch wire free Plant]——shred to Rubber Crumb(1mm-6mm)by Granulator[Here is the Rubber Crumb Plant]——grind into Rubber Powder(30-100mesh)by Miller Unit[Here is the Rubber Powder Plant]
Dura-Shred uses its experience and success to continually improve the design and manufacturing of our tire recycling systems to make them more effective and efficient throughout the reduction process. The reduction from whole tires to crumb rubber is accomplished through our:
1.Double Shaft Tire Shredder
Dura-Shred Dual Shaft Shredder: 150 hp rotating the blades, truck and car size tires are reduced to rough 3”shredded strips through the Prime Shredder. Rough shred is then recirculated until it can be sent to the Grater via a conveyer.
2.The Grater
Dura-Shred Grater: The Grater takes the TDF rubber chips from tire shredder machine and reduces them to 10mm-30mm. At this point 99.9% of the steel has been stripped and is removed with our magnet belt as the rubber mulch is transported to the vibratory conveyor for separation. This will be the end of the mulch producing line. For crumb
rubber steel free mulch will be sent via conveyor to the Granulators for further processing.
3.Granulator
Dura-Shred Granulator: The Granulator reduces the rubber Mulch from Grater machine down to a 1mm-6mm or 4-20 mesh,and the fiber/nylon then will be removed through a vibratory screening system. Additional tiny steel and fiber will be separated by drum magnet and fiber removal system,and the crumb rubber removed into bagging system or being sent to the futher processing through an air transfer system!
4.Miller Unit
Dura-Shred Miller Unit: The Miller Unit reduces the rubber Crumb from Granulator machine down to a 30-100 mesh, crumb rubber removed into bagging system through an air transfer system!
The Dura-shred Tire Recycling System Advantage
• Exclusive Control System-Controls and operates the entire plant from its centrally located position and provides instant visibility to what each machine is doing in real time.
• Unique Stop/Auto Reversal Feature-Protects against overfeeding and damage by non-processable items.
• Advanced Bearing Housing-Isolates bearings from cutting chamber contamination and protects against bearing failure.
• Premier Full Turn Key Systems-Plant is manufactured, shipped, installed and ready to start recycling.
•Warranty-one of the best warrantees in the industry.
Proven Design and Technology.
A quality system with at an affordable price!
Fully Automated via 1 centrally located touch screen control panel.
Backed with one of the best Warrantees in the industry
Plz enquiry us freely,if you got any questions.
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