PGZ Vertical Basket Automatic Bottom Discharging Filter Centrifuge for Starch Separation
The main part of the centrifuge is a bowl and its functional parts of scraper action, mechanical drive and casing are all modularized. They can realize the optionally multifunction combination.
Mode of scraper action: Hydraulic, pneumatic, electric or manual.
Starting mode: Converter or clutch.
Braking casting: Conversional braking unit, manual braking shoe.
Cover: Full opening lid, semi-opening lid or closed lid.
The bowl casted in stainless steel rotates simultaneously together with the main shaft, which is driven by the pulley with the conductive static V-belt by a motor. The material is fed into the basket through a feeding pipe. The material is splashed onto the bowl's wall under a centrifugal force field. The liquid flows into the casting space through the strainer and perforation, falling on the chassis and then draining out from the liquid outlet, and solid is left behind the inner surface of the strainer. The layer thickness is controlled by the special dedicated detector of the material level. Both feeding and washing will be controlled by the only used feeding valve. After the basket is turned to the state of discharging speed the solid will be scraped off by the scraper and then discharged out of the bowl from the bottom outlet.
Features:
1. Platform base with liquid damping shock absorption:
Platform base structure could lower the center of gravity and stabilize the machine. The base also can be the operation platform. Applying the liquid damping technique improves performance of shock absorption in centrifuge. It has four stands with big distance between each other. No foundation construction making installation and repairs convenient.
2,Independent feeding tray: Learning from the foreign advanced technology, we discarded the central feeding or side feeding method, and applied the independent tray making materials fed more evenly with automatic control.
3. Air recoil and pneumatic auxiliary scraper: this technology effectively reduces the solids remained in the drum and effective resume the performance of the filter cloths.
4.Nitrogen protection: Apply nitrogen to detect the oxygen amount contained in the machine online ensuring the safe operation.
5. Big hinged enclosure cover and Automatic online cleaning system: According to GMP standards, we designed a large hinged cover for this model, which is much convenient for inspection, repairs and install the filter cloths. Set the 3 cleaning devices, up, middle and bottom, to clean the chamber before the machine runs and during it runs, effectively remove the materials left by last cycle.
6. Individualized design: No foundation construction, big operation platform, convenient hinged cover, Automatic online cleaning system, anti-explosive device, watching lens and cleaner, alert marks, etc. It makes the operation and maintenance simple, convenient. It is well individualized.
7. Safety protection equipment: Take the safety into account when designing and manufacturing in terms of the machine strength, life and safety equipment. It installs a set of mechanic and electric interlocking protection devices, such as: over-vibration protection, current overflow protection, thermal control protection, material protection, protection for scraper movement and protection when open the cover, ensuring the safety during the machine working.
8.Automatic control: The machine is programmable to run subject to the technique requirements and controlled by a set of equipment like PLC, touch-screen monitor, frequency converter, dynamic braking, air-powered or hydraulic system. Programs are modifiable with individualized interface. Remote control realized the unmanned operation meeting the modern massive production needs. Self-detection system can quickly detect the problems during the machine runs.
9.Pneumatic: Applying air-power could avoid the contamination to the materials by oil, well meet the requirements of pharmacy, foodstuff and fine chemicals industries.
10.Surface treatment: Apply the surface treatment techniques like polishing, acid treatment and passivation to treat the welding line, hole, screw to ensure that the surface meets the GMP standards.
Standard Manufacturing Form:
*Structure:
Feeding pipe, washing pipe, observation window, exhaust hole lightening hole have been applied in the turning over cover of the out shell. The sealing structure, rotating drum and out shell, turning over cover are all made of stainless steel (SUS304), machine chassis parts are made of cast material, the surface is covered with stainless steel. The rotating drum, inside and outside surfaces of the outs hell, the exposed parts of the machine have all been polish treated.
* PLC control is applied.
* Electrical material procedure control.
* Independent slanted wheel material arrangement device
* Transmission and brake: normal motor (or explosion prevention motor) + inverter + power consumption brake
* Pneumatic system
* Non foundation form (balance pieces + high precision liquid type vibration resistance separation system).
Device for choice:
* On line washing system
* Nitrogen protection system
* Touch screen control
* Hydraulic operation system
* Pneumatic auxiliary scraper
* Gas recoil device
* Over vibration protection system.
* Corresponding material will be applied according to the user's erosion proof requirement for material to be separated (sus304, 316, 316l, 321) or titanium alloy (TA), or the surfaces to be coated with PE, halar, etc.
* Protection of discovering device.
* Local explosion proof panel.
* Transmission and brake: Normal motor (or explosion prevention motor) + inverter + power consumption brake.
Items | Models | |||
PGZ1250 | PGZ1500 | PGZ1600 | ||
Basket | Diameter (mm) | 1250 | 1500 | 1600 |
Volume (L) | 398 | 580 | 900 | |
Max. Loading (kg) | 500 | 720 | 1170 | |
Speed(r/min) | 970 | 850 | 850 | |
Separation Factor(ω2.r/g ) | 657 | 605 | 646 | |
Motor Power (kw) | 22 | 37 | 45 | |
Dimensions(L×W×H)(mm) | 2000×2000×2300 | 2500×2500×2650 | 2600×2600×3500 | |
Weight (kg) | 6000 | 9200 | 10000 |
Liaoyang Xianglong Pharmaceutical Machinery Co., Ltd.
Liaoyang Xianglong Pharmaceutical Machinery Co., Ltd. is a global leader in centrifuge separator design and manufacture, featuring a core team of people with many years' combined centrifuge knowledge and experience. These unique knowledge bases help us design and manufacture the most efficient and best performing range of centrifuge availably today. We also use our experience to help you determine which centrifuge for your application. As we have rich technical ability and excellent advanced products, we participate in domestic and international market competition, and we achieve the outstanding achievement.
Our company manufactures strictly according to the national relative requirements to ensure to provide reliable equipment which meet the requirement of GMP to our clients. Having supplied over 200 kinds of equipment to more than 47 countries worldwide, we will continue to make full efforts to improve our website and products constantly, and try to offer our customers the best products and the best services heart and soul.
The main products:
centrifuge: high speed tubular bowl centrifuge,disc centrifuge,basket centrifuge,decanter centrifuge,peeler centrifuge,pusher centrifuge,food centrifuge,pharmaceutical centrifuge,chemical centrifuge,large capacity centrifuge,centrifuge separator.
China
