Sludge dewatering vertical full-automatic filter press with low press
HVPF vertical automatic press filter is the most advanced filter that the world has ever get. Vacuum has a limit, but Pressure not. HVPF vertical automatic press filter use air or water to form a huge pressure difference on both sides of filter cloth to achieve very efficient separation of solid and liquid. As filter plate is closed, slurry is pumped into filter chamber through slurry pipes. Part of filtrate then enter the filtrate chamber through filter cloth because of gravity. Then high pressure water force rubber diaphragm to extrude filtrate from filter cake. When these process is finished, the driver run filter clothes and filter cakes is discharged from both sides of filter cloth.
Model
| Filtrating Area(m2) | Overall Dimension m (L×W×H) | Filtrating Plate Quantity | Volume(m3) | Weight (T) | Hydraulic power (KW) | Filter plate specification (mm) | Width of filter cloth |
HVPF-1 | 1 | 2.5×1.5×2.0 | 2 | 0.05 | 8 | 7.5 | 1000*550 | 0.7 |
HVPF-2 | 2 | 2.5×1.5×2.2 | 4 | 0.09 | 9 | 7.5 | ||
HVPF-3 | 3 | 3.5×2.5×2.2 | 2 | 0.16 | 14 | 11 | 1750*900 | 1.05 |
HVPF-4 | 4 | 3.5×2.5×2.3 | 4 | 0.27 | 15 | 11 | ||
HVPF-9 | 9 | 3.5×2.5×2.5 | 6 | 0.41 | 16 | 11 | ||
HVPF-12 | 12 | 3.5×2.5×2.7 | 8 | 0.54 | 17 | 11 | ||
HVPF-15 | 15 | 3.5×2.5×2.9 | 10 | 0.68 | 18 | 11 | ||
HVPF-18 | 18 | 3.5×2.5×3.1 | 12 | 0.81 | 19 | 11 | ||
HVPF-21 | 21 | 3.5×2.5×3.3 | 14 | 0.95 | 21 | 11 | ||
HVPF-24 | 24 | 3.5×2.5×3.4 | 16 | 1.08 | 22 | 11 | ||
HVPF-27 | 27 | 3.5×2.5×3.6 | 18 | 1.22 | 23 | 11 | ||
HVPF-15 | 15 | 5.1×3.7×3.3 | 6 | 0.68 | 37 | 22 | 2500*1020 | 1.15 |
HVPF-20 | 20 | 5.1×3.7×3.6 | 8 | 0.9 | 39 | 22 | ||
HVPF-25 | 25 | 5.1×3.7×3.9 | 10 | 1.13 | 42 | 22 | ||
HVPF-30 | 30 | 5.1×3.7×4.2 | 12 | 1.35 | 43 | 22 | ||
HVPF-35 | 35 | 5.1×3.7×4.5 | 14 | 1.58 | 44 | 22 | ||
HVPF-40 | 40 | 5.1×3.7×4.8 | 16 | 1.8 | 45 | 22 | ||
HVPF-45 | 45 | 5.1×3.7×5.1 | 18 | 2.03 | 46 | 22 | ||
HVPF-50 | 50 | 5.1×3.7×5.4 | 20 | 2.25 | 48 | 22 | ||
HVPF-60 | 60 | 6.9×4.5×5.4 | 10 | 2.7 | 97 | 37 | 4010*1500 | 1.7 |
HVPF-72 | 72 | 6.9×4.5×5.8 | 12 | 3.24 | 100 | 37 | ||
HVPF-84 | 84 | 6.9×4.5×6.2 | 14 | 3.78 | 104 | 37 | ||
HVPF-96 | 96 | 6.9×4.5×6.5 | 16 | 4.32 | 110 | 37 | ||
HVPF-108 | 108 | 6.9×4.5×6.9 | 18 | 4.86 | 112 | 37 | ||
HVPF-120 | 120 | 6.9×4.5×7.2 | 20 | 5.4 | 118 | 37 | ||
HVPF-132 | 132 | 6.9×4.5×7.6 | 22 | 5.94 | 120 | 37 | ||
HVPF-144 | 144 | 6.9×4.5×7.9 | 24 | 6.48 | 123 | 37 | ||
HVPF-156 | 156 | 6.9×4.5×8.3 | 26 | 7.02 | 126 | 37 | ||
HVPF-168 | 168 | 6.9×4.5×8.6 | 28 | 7.56 | 130 | 37 | ||
HVPF-144 | 144 | 9.2×5.5×6.8 | 18 | 6.48 | 142 | 67 | 6020*1500 | 1.7 |
HVPF-162 | 162 | 9.2×5.5×7.2 | 18 | 7.29 | 147 | 67 | ||
HVPF-180 | 180 | 9.2×5.5×7.5 | 20 | 8.1 | 150 | 67 | ||
HVPF-198 | 198 | 9.2×5.5×7.8 | 22 | 8.91 | 160 | 67 | ||
HVPF-216 | 216 | 9.2×5.5×8.2 | 24 | 9.72 | 166 | 67 | ||
HVPF-234 | 234 | 9.2×5.5×8.5 | 26 | 10.53 | 172 | 67 | ||
HVPF-252 | 252 | 9.2×5.5×8.8 | 28 | 11.34 | 180 | 67 | ||
HVPF-270 | 270 | 9.2×5.5×9.2 | 30 | 12.15 | 190 | 67 |
Work Principle
(1) Filtering stage: when the filter plate closed, the slurry is pumped into filter chamber through slurry pipe. The filtrate enter into the filtrate chamber through filter cloth, and get into filtrate manifold through filtrate tube, meanwhile, the filter cake is formed in the filter chamber.
(2) Extrusion: the high pressure water enters into membrane through the tube and make the membrane extrudes towards filter cake to make the filtrate of the filter cake extrude out.
(3) Cake washing: the washing water is pumped into filter chamber by slurry pipe, after washing the cake and through cloth flow into the discharge pipes.
(4) Air drying: the air flow with water go through the filter cake, which can reduce the moisture of filter cake to the maximum and empty the filtrate chamber at the same time.
(5)Filter cake discharge: when the drying process finished, the driving parts drive the filter cloth to run and the filter cake discharges from both sides of filter cloth.
(1) The structure of filter plate adopts guide device to make sure the smoothly running.
(2) It can continuously automatically realize the operation in the process of filtering, extrusion, washing, drying, discharging and filter cloth regeneration.
(3) The filter pressure can reach 2.0 Mpa. Especially have good effect on various sticky tiny materials and low moisture of filter cake.
(4)the key point of this type of equipment is no matter how much pressure it can get but safety. Hydraulic pressure system is adopted just to make sure every plate locks well. Every nozzle and diaphragm are designed and inspected very carefully to keep the equipment safe when high pressure water gets into chambers.
(5) The equipment adopts PLC + touch screen + automatic valves, and labor input is lower..
(6) Compact structure covers less floor area
Our Advantages
HVPF vertical automatic press filter can be applied in mining, metallurgy, chemical industry, pharmacy and food industries. It is a kind of high capacity, energy-saving, automatic solid-liquid separation machine.
Supply Range and Requirements on Local Installation :
(1) It consists of host, hydraulic station, water station, cleaning system and control system.
(2) This machine must be installed on solid flat reinforced concrete, or steel rack. Consult foundation size and related dimension to installation sketch map and foundation chart. The depth of groundwork is determined by customers according to real conditions. Host should be suspended by professional technicians, avoid the equipment from impacting or scratching. Utilize grad enter to adjust the host during installation, then install other equipments during fastening the host.
(3) Air supply: granule less than 5 um, pressure 0.5-0.6MPa, Air Volume: take assemble chart as reference
(4) Water supply: max. solid contents 5ppm, solid granule less than 50um, pressure 3.5-6bar, take assemble chart as reference for supply volume
(5) Power supply: 3 phase/380V±5%, single phase/220V±5%,50Hz
(6)Working Environment: working environment requirements for this machine , not freeze.
Nuclear Industry Yantai Toncin Group Co.,Ltd. completed the restructuring and reorganization in June 2016, integrated 13 enterprises of filter industry, advanced manufacturing industry and new materials industry, set up the group company, formed the industrial pattern of common development of filtration separation machinery, new material industry and high-end equipment industry.
Toncin group's enterprises mainly include Yantai Hejing Ceramic New Materials Co., Ltd., Yantai Sunny Rubber Co., Ltd., Yantai Sunny Hexing Environment Protection Equipment Co., Ltd., Huzhou Hehui Machinery Co., Ltd., etc, and Nuclear Industry Yantai Toncin Group Co. Ltd., Yantai Sunny Hexing Environment Protection Equipment Co., Ltd., Huzhou Hehui Machinery Co., Ltd., Yantai Xinghe Filtration Technology Co. Ltd. are belong to the solid-liquid separation equipment and technology filed, and their main products are solid-liquid separation products; Yantai Hejing Ceramic New Materials Co., Ltd. is an important crucible R & D and production enterprise in china; Yantai Sunny Rubber Co., Ltd. independently research and developed rubber dam, gas shield dam and other products, which are widely used in urban water conservancy construction, the technology level has reached the international advanced level.
Toncin group currently own 5 state-level high-tech enterprises, 3 provincial-level enterprise technology centers, 1 provincial-level industrial design center, maintain 177 valid patents, including 38 invention patents, presided and participated in the formulation of more than 10 national standards and industry standards of the Horizontal Belt Type Vacuum Filter, Vertical Automatic Diaphragm Filter Press, Joint Resistance to Static Cutting Performance Test Methods of Rubber or Plastic Coated Fabrics and so on. The group has won the "China Patent Excellence Award", "National Key New Products", "Shandong Province Significant Energy-saving Achievement Award", "Shandong Province Technical Invention Award", "Shandong Province Science and Technology Progress Award" and a number of national and provincial science and technology award, undertaken a number of provincial science and technology, technical transformation special project of Shandong independent innovation achievements transformation major project and special funds project of Shandong industrial upgrading and synergism. The company has received the International Quality Control System Certification, Intellectual Property Management System Certification, Occupational Health Management System Certification and Environmental Management System Certification. The company has received the "Shandong Energy-saving Environmental Protection Demonstration Enterprise", "Shandong Intellectual Property Advantage Enterprise", " Observes Contracts and Keep Promises Enterprise", "China Patent Shandong Star Enterprise", " Shandong Management Innovation Excellent Enterprise ", "Advanced Enterprise of Excellent Performance " and other honorary successively.
1.Q:Are you a manufacturer or trading company?
A: We are a manufacturer, we have rich experience in solid liquid industry for more than 20 years.We are the Horizontal belt vacuum filter and TC ceramic disc vacuum filter,HVPF tower press filter leader of China.
2.Q:Do you have minimum order quantity request?
A: for spare parts we have no MOQ,but for whole set equipment of course 1 set is the minimum.
3.Q:Do you have certificates?
A: Yes, we have CE, ISO,SGS.etc. certificates.
4.Q:Can you meet my special requirements for my products?
A: Yes, we have rich experience and we have a professional design team. We can provide different drawings according to your requirements.
5.Q:How to pay?
A:T/T is acceptable.
6.Q:What is the delivery time?
A: It depends on order quantities. Generally speaking, the delivery time will be within 2 months.
7.Q:How to pack the products?
A: We use standard export package. If you have special package requirements, we will pack as you required, but the fees will be paid by customers.
8.Q:How to install after the equipment arriving destination?
A: We will provide detailed illustrations to you. If it is necessary, we will send technicians to help you.
9.Q:How long is the validity?
A:The validity is 12 months after installation.