Introduction of hydrocyclones for iron ore benefication
The hydrocyclones for iron ore benefication is generally a low cost method of recovery, unless high intensity separators are required. The electro-magnetic high intensity separators that produce 20,000 gauss; the rare earth hydrocyclones for iron ore benefication is relatively inexpensive and can produce magnetic fields around 6,000 gauss. To different kinds of mineral ores, the application of hydrocyclones for iron ore benefication is quite different.
Working principle of hydrocyclones for iron ore benefication
The hydrocyclones for iron ore benefication is mainly composed of cylinder, magneti system, trough and transmission part.After the ore slurry running into the trough through ore box an effected by the feeding ore water pipe, the ore particles can enter into the ore feeding area in trough. The magnetic ore particles can form ‘magnet group’ or ‘magnet chain’ by magnetic field’s affect. All the ‘magnet group’ or ‘magnet chain’ moves to magnetic poles because of magnetic force in the ore slurry and then they can be attached to the cylinder. Since the polarity of magnetic poles are arrayed alternately and fixed tightly when working, when ‘magnet group’ or ‘magnet chain’ turning with the cylinder, the non magnetic materials, such as matrix which are mixed with ‘magnet group’ or ‘magnet chain’ will drop down during the rolling process. Eventually, the ‘magnet group’ or ‘magnet chain’ attached to the cylinder surface are fine ore. When the fine ore turn to the weakest place of magnetic system in the cylinder, it will be pushed to the fine ore trough by the water coming from unloadore pipe. Non magnetic or weak magnetic ore are left in the ore slurry and then discharged out of the trough, these ore are the gangue. Some magnetic ore can be recycled by putting the gangue in hydrocyclones for iron ore benefication again and then the recycle rate can be increased much. The fine ore can pass through the hydrocyclones for iron ore benefication again and the matrix which mixing with the fine ore can be wiped out to upgrade the purity of fine ore.
Features of hydrocyclones for iron ore benefication
1.High intensity. High garden, high power rare earth magnets
2.Available with flanges to suit square and round chutes
3.Available with angle deflectors above and between the tubes for heavy contamination
4.Direct access to magnets in chute
5.Easily installed and extremely easy to clean
The production line of hydrocyclones for iron ore benefication
Application of hydrocyclones for iron ore benefication
The hydrocyclones for iron ore benefication is suitable for the wet magnetic separation of the materials whose granularity is below 3mm such as magnetite, pyrrhotite, calcined ore and ilmenite and can also be used for emoving iron from the materials such as coal, nonmetal ore and building material. hydrocyclones for iron ore benefication can be divided into three types according to trough’s different structure; they are downstream type, semi-reflux type and reflux-type.
Standard of hydrocyclones for iron ore benefication :
Model | Roller size | Magnetic intensity on surface mT | Processing ability | Drive power | Roller rotary speed | Weight | |||
(Dia.xLength) | |||||||||
mm | Geometric center | average | highest | T/h | m3/h | Kw | Kg | ||
CTS(N,B)-46 | 400x600 | 130 | 160 | 1~3 | 5 | 1.1 | 45 | 600 | |
CTS(N,B)-66 | 600x600 | 145 | 170 | 5~10 | 16 | 1.1 | 40 | 750 | |
CTS(N,B)-69 | 600x900 | 145 | 170 | 8~15 | 24 | 1.1 | 40 | 830 | |
CTS(N,B)-612 | 600x1200 | 145 | 170 | 10~20 | 32 | 2.2 | 40 | 990 | |
CTS(N,B)-618 | 600x1800 | 145 | 170 | 15~30 | 48 | 2.2 | 40 | 1330 | |
CTS(N,B)-712 | 750x1200 | 120 | 155 | 180 | 15~30 | 48 | 3 | 35 | 1500 |
CTS(N,B)-718 | 750x1800 | 120 | 155 | 180 | 20~45 | 72 | 3 | 35 | 2100 |
CTS(N,B)-918 | 900x1800 | 148 | 165 | 190 | 25~55 | 90 | 4 | 28 | 2900 |
CTS(N,B)-924 | 900x2400 | 148 | 165 | 190 | 35~70 | 110 | 4 | 28 | 3500 |
CTS(N,B)-1018 | 1050x1800 | 148 | 165 | 190 | 40~75 | 120 | 5.5 | 22 | 4000 |
CTS(N,B)-1021 | 1050x2100 | 148 | 165 | 190 | 45~88 | 140 | 5.5 | 22 | 4500 |
CTS(N,B)-1021 | 1050x2100 | 160 | 240 | 280 | 45~88 | 140 | 5.5 | 22 | 4500 |
CTS(N,B)-1024 | 1050x2400 | 148 | 165 | 190 | 52~100 | 160 | 5.5 | 22 | 5000 |
CTS(N,B)-1024 | 1050x2400 | 160 | 240 | 280 | 52~100 | 160 | 5.5 | 22 | 5000 |
CTS(N,B)-1030 | 1050x3000 | 160 | 240 | 280 | 65~125 | 200 | 7.5 | 22 | 6200 |
CTS(N,B)-1218 | 1200x1800 | 148 | 165 | 190 | 47~90 | 140 | 5.5 | 19 | 5800 |
CTS(N,B)-1218 | 1200x1800 | 160 | 240 | 280 | 47~90 | 140 | 5.5 | 19 | 5800 |
CTS(N,B)-1224 | 1200x2400 | 148 | 165 | 190 | 82~120 | 192 | 7.5 | 19 | 6200 |
CTS(N,B)-1224 | 1200x2400 | 160 | 240 | 300 | 82~120 | 192 | 7.5 | 19 | 6200 |
CTS(N,B)-1230 | 1200x3000 | 148 | 165 | 190 | 80~150 | 240 | 7.5 | 19 | 7200 |
CTS(N,B)-1230 | 1200x3000 | 160 | 240 | 280 | 80~150 | 240 | 7.5 | 19 | 7200 |
CTS(N,B)-1530 | 1500x3000 | 180 | 240 | 300 | 90~170 | 270 | 11 | 14 | 8100 |
CTS(N,B)-1540 | 1500x4000 | 180 | 240 | 300 | 115~220 | 350 | 11 | 14 | 9300 |
Ways of Packing:
1.Sand blasting, coat with high quality paint;
2.Product wrap by PP-Bubble
3.Load container, Spear Parts in wooden case.
Transportation:
1. By sea Freight;
2. MSK/MSC/APL/EMC/WANHAI/KLINE
3. We will remind you before boat arrival
About SBM
SHANGHAI SHIBANG MACHINERY CO., LTD is one high-tech enterprise, which involves R&D, production, sales and service as well. In the past 20 years, we devote to producing mining equipments, sand making machines and industrial grinding mills, offering expressway, rail way and water conservancy projects the solution of making high grade sand and matched equipments.Till now, our products are sold to 130 countries, being the popular equipments in global crushing and grinding industry.
The head office of SBM is in Shanghai- the international financial centre. Here we have professional R&D institution and technology team, which make us world-class company. Here all SBM machines are designed produced, assembled and texted according to the ISO9001:2008.
About SBM Factory
SBM (Shanghai shibang machinery Co.,Ltd) has three factories, the gross area is about 2.3 million square meters. Various world-class CNC are in these factories, such as CNC VTL OPERATOR, Planing Machine, CNC heavy-duty horizontal lathe. These advanced equipments ensure that our products are of precise specification. Also, we have professional Quality inspection division, every machines produced must be examined strictly, the quality is guaranteed.
The advantages of SBM company:
Minimum Order Quantity
A: The minimum order quantity is 1 Set
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After sign the contract, pay the 10%-30% deposit of total purchase price and pay the full payment before delivery.
Products warranty
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We will send a professional and high levels installation engineer team at the same time the product properly to the destination, in order to supply you a full range of products installation services. For some typical problems, our rigorous installed engineers also will do some certain installation debugging training, etc. Technological support SBM has been largely adopting new technologies, new techniques and high-tech equipments. And SBM also has strict and effective quality control system.
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