MVR falling film evaporator with High intelligent operation
Multi-effect evaporation, Crystallization & Concentration, waste water treatment, Environmental protective equipment
Company Information
FEICHENG JINTA MACHINERY CO., LTD.is the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.
Our company can design and manufacture Multi-effect evaporator & MVR evaporator
Our company can design and manufactureclass-I, class-Ⅱ, class-Ⅲ pressure vessel.
Our company is capable to design, manufacture, install and adjust 3000t-500000t alcohol complete equipmentin the turnkey project .
Product Description:
Specification Table
Water/steam and elactricity consumption (rough)
Type/Consumption | Condensed water(ton) | Steam (ton) | Cooling water (ton) | Pump electrical comsumption(kw*h) |
1-effect evaporator | 1 ton | 1.2 ton | 60 ton | 7.5kw*h |
2-effect eporator | 1 ton | 0.7 ton | 30~35 ton | 5.5kw*h |
3-effect evaporator | 1 ton | 0.4 ton | 20~25 ton | 4kw*h |
4-effect evaporator | 1 ton | 0.4 ton | 20~25 ton | 4kw*h |
Application:
The machine can widely used in the concentration of the glucose, starch sugar, oligose, maltose, sorbierite, milk, juice, vitamin C, maltodextrin and other aqueous solution. And also widely used in liquid waste disposal such as industry field of gourmet powder, alcohol and fishmeal.
Its outstanding advantage lies in the point that it can fulfill the continuous operation and low temperature evaporation. It saves energy and time with low loss and maximize remain the material's color, fragrance and favor. It can satisfy the continuous production requirements. This product is mainly used in the industries such as food, Chinese and Western pharmaceutical, biochemical pharmaceutical, further processing of agricultural and auxiliary products, health drinks, juice, fine chemical, light industry, PRO-environment etc.
The SJM evaporator series (three effect falling film evaporator) allowed arranging special process flow according to different feature of material. It can also designed according to customer's special requirement.
Characteristic:
A. Evaporation capacity: From 500Kg/h to 80T/h
B. Material of contact: According to detailed raw material.
C. The equipment composed of one-effect, two-effect, three-effect heater, one-effect, two-effect, three-effect separator, preheater, composite condenser, hot press pump, vacuum pump, product pump, surge tank, electric cabinet, worktable and all pipelines and valves.
D. Low steam consumption, 1kg steam evaporate 3.5kg water. Heat evenly and high heat transfer efficiency;
E. Low evaporate temperature. Partial of indirect steam re-inhaled into one-effect heater by jet-type hot press pump can make full use of the heat and evaporate temperature are relatively lower.
F. The process is under vacuum situation, the temperature is relatively low, so it is not easy to scaling in the evaporator.
G. It can be quipped with CIP System, it is easy to clean all the equipment and ensure no dead angle
H. It is equipped with PLC, With a complete configuration, operation, monitoring and control function. The system includes communication interface, display alarms, print reports, control section, to achieve automatic control of feeding quantity, the heating temperature, the feeding & discharging concentration & cleaning of equipment.
Project
1. it is a turn key whole set equipment,simple equipment, less worker,less area,less cost.
2. can produce 1000L-1000000L 96%-99.9% alcohol(ethanol) per day.
3. can use Corn, wheat, cassava, molasses,rice,potato, date,beetroot ,sugar cane ect which contains starch or sugar material.
4. we can do the turn key system or section part.
5. Can improve and rebuild old alcohol(ethanol) production line .
You can choose single distill tower to save money, also can choose 5 distill column to get good quality alcohol/ethanol.
Five-Column Three-Effect Distillation Process
Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.
Double-Mash-Column Three-Effect Distillation Process
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving;it saves over 40% steam
Production Capability
1,Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.
2,Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.
3,Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.
4,We own advanced machining equipment and product testing equipment.
Designed capability
1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification
After-sales Service
1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.
2). We can reach the project site after receiving the user’s notification.
Client visit
Package & Transport
Our company can package the products according to enterprise export standard, and use container or bulk transport.
China
