WHIR CE approved small scale potato chips production line
Description of small scale potato chips production line
small scale potato chips production line is made of stainless steel with high technology and low consumption.
The cutting machine is adjustable to change the thickness of the final product, for potato chips customer usually prefer 3mm thickness, for the frozen french fries, customer usually prefer 5mm thicknes.
Use the same production line, by change the cutter, you can produce potato chips and french fries, also if add one freezing room or freezing machine, you can produce frozen french frries.
After we deliver the machines, we will send you our recipe for produce potato chips/french fries for free.
small scale potato chips production line processing procedure
A: fully automatic production line:
elevator---cleaning and peeling machine---picking and choosing machine---elevator---cutting machine---rinsing machine---blanching machine---dewatering machine---frying machine---vibration deoiling machine---deoiling machine---flavoring machine---picking machine---packing machine
Features of automatic small scale potato chips production line
1. The first elevator is used to transfer the fresh potatoes into the cleaning and peeling machine in large quantity.
2. The cleaning and peling machine is used to wash the fresh potatoes and peel the skin automatically, it uses the high speed runing brush to remove the skin, the peeling effect is good without deamage the fresh potatoes.
3. For this picking and choosing machine, there need people work here, to pick out the low quality potatoes.
4. This elevator is used to transfer the potatoes from the picking and choosing machine into the cutting machine.
5. The cutting machine is automatically working, it can cut the potatoes into chips, sticks and the chips or sticks with wave on it, just by change different knives.
The thickness of the chips or sticks is adjustable.
6. In the rinsing machine, there is cold water, it is used to wash the chips or sticks, to remove the starch on the surface, thus when blanching, the effect is better, also the cold water can make the quality of the final product better.
7. The blanching machine is used to prepare for the frying, during blanching, the chips or sticks will be half cooked by the hot water, and in the water will add the recipe, which can make the color, taste of the final product better and make the chips more crispy.
8. De-watering machine, is used to reduce the water contain in the chips or sticks, thus it will be easier to be fried.
9. Frying machine, is a very important machine, it is used to cook the chips or sticks, for the potato chips needed to be totally cooked, means frying longer time to make it crispr, if produce frozen french fries, only need to be half cooked.
10. Vibration de-oiling machine, is used to remove the oil in the products by the viberating of the machine, thus to make the taste of the product better.
11. Deoiling machine, have two function, one is to totally remove the oil in the products, the other is to cooling down the products, because after frying it is very hot.
12. Flavoring machine, it is ued when produce potato chips, it is to mix the different flavor to th surface of the chips.
If produce frozen french fries, do not need the flavoring machine, a freezing machine or freezing room is needed here to frozen the french fries.
13. This picking and choosing machine is used to pick out the unqualified final product.
14. Packing machine, is used to pack the final product, for our fully automatic packing machine it can weight the product, make bags, fill the bags, seal the bags, print date and lot on the bags automatically. You only need to put the bags film roll to the machines.
The machine can make the size of the bag according to your requirement of the weight of each bags.
capacity of fully automatic production line:
to produce fries potato chips or french fries: 60Kg/h, 150Kg/h and 300Kg/h
to produce frozen french fries: 200Kg/h, 500Kg/h and 800Kg/h (to produce frozen french fries need to add a freezing machine or a freezing room)
Parameter of automatic small scale potato chips production line
Model | Power/Voltage | Dimension |
elevator | 0.55kw/380v/50Hz | 3350*720*2250mm |
cleaning and peeling machine | 2.75kw/380v/50Hz | 2800*830*1550mm |
picking machine | 0.55kw/380v/50Hz | 3900*730*1100mm |
elevator | 0.55kw/380v/50Hz | 1600*700*1800mm |
cutting machine | 1.5kw/380v/50Hz | 1000*800*1600mm |
rinsing machine | 1.87kw/380v/50Hz | 3000*1030*1350mm |
blanching machine | 54.55kw/380v/50Hz | 4500*1130*1400mm |
dewatering machine | 6.75kw/380v/50Hz | 4000*950*1880mm |
frying machine | 120kw/380v/50Hz | 6200*2000*2000mm |
vibration deoiling machine | 1.1kw/380v/50Hz | 2000*1000*1200mm |
deoiling machine | 18.75kw/380v/50Hz | 4000*1000*2250mm |
flavoring machine | 1.1kw/380v/50Hz | 2800*900*2300mm |
picking machine | 0.55kw/380v/50Hz | 3700*800*1130mm |
packing machine | 6kw/380v/50Hz | 1450*1080*2250mm |
B: semi-automatic production line
cleaning and peeling machine---cutting machine---blanching machine---dewatering machine---frying machine---deoiling machine --- flavoring machine---packing machine
Features of semi-automatic small scale potato chips production line
1. The cleaning and peeling machine is used to wash the fresh potatoes and remove the skin of the potatoes
2. The cutting machine is used to cut the potatoes into chips or sticks, the thickness is adjustable
3. The blanching machine is the prepare for the frying, here will add the recipe to make the final product more crispy and delicious
4. The de-watering machine is used to remove the water contain of the chips or sticks, to make it easyer for frying, the de-watering machine applies centrifugal working principle.
5. The frying machine, is used to cook the chips or sticks by oil, for potato chips and french fries it need to be totally cooked, if produce frozen french fries, only half cooked is ok.
6. The de-oiling machine is used to remove the oil contain in the final products, t mae it not unctuous and good in taste.
7. For the flavoring machine, it is ued when produce potato chips, it is to mix the different flavor to th surface of the chips.
If produce frozen french fries, do not need the flavoring machine, a freezing machine or freezing room is needed here to frozen the french fries.
8. The packing machine can be assembled as your requirement, we have both fully automatic packing machine and semi-automatic packing machine.
capacity of semi-automatic production line:
to produce fries potato chips or french fries: 20-30Kg/h, 60-70Kg/h and 150Kg/h
to produce frozen french fries: 100Kg/h, 200Kg/h and 500Kg/h (to produce frozen french fries need to add a freezing machine or a freezing room)
Parameter of semi-automatic small scale potato chips production line
Model | Power | Dimension |
Cleaning and peeling machine | 1.1 Kw | 710*630*840 mm |
Cutting machine | 0.75 Kw | 745*590*885mm |
Blanching machine | 18 Kw | 1780*650*700mm |
De-watering machine | 1.1 Kw | 1050*660*930mm |
Frying machine | 40 Kw | 1900*1050*1200mm |
De-oiling machine | 1.1 Kw | 1050*660*930mm |
Flavoring machine | 0.75 Kw | 1000*800*1380mm |
packing machine | 2 Kw | 1220*680*900mm |
Final products of small scale potato chips production line