Maltodextrin production line,
Maltodextrin from starch!!!
PROCESS FLOW BLACK DIAGRAM
| MD10 | MD15 | MD20 | |
| DE value / % | <11 | 11~16 | 16~20 |
| Moisture / % | ≤ 6.0 | ≤ 6.0 | ≤6.0 |
| Solubility / % | ≥ 98.0 | ≥ 98.0 | ≥ 98.0 |
| PH | 4.5~6.5 | 4.5~6.5 | 4.5~6.5 |
| Ash / % | ≤ 0.6 | ≤ 0.6 | ≤ 0.6 |
PROCESSING EQUIPMENT DISPLAY
(1) Starch milk adjustment: Starch milk coming from starch plant is adjusted to DS28-32% and proper PH and temperature. Or mix the dry starch with water to reach above condition for next section.
(2) Liquefaction:Starch milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme. 2 times jet cooking is needed for better reaction. Then the material is sent to flash for cooling then to the neutralization tank for suitable PH value. If the product is maltodextrin, the material will be sent to the filtration and decoloring section.
(3) Filtration and decoloring: Maltodextrin is cleaned by removing the protein and other foreign items with filter. Active carbon is needed for decoloring at proper temperature. After decoloring, the AC will be removed by filter. And then the material will be sent to the next section.
(4) Ion exchange: Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.
(5) Evaporation: The maltodextrin is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.
(6) Drying: After concentration, the qualified maltodextrin liquid is sent to the spray dryer system for drying to get the required maltodextrin powder.
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