Glucose Maltose and Maltodextrin Production Line

DESIGN SERVICE OVERVIEW

Project Design Scope

Project Service Scope

PRIMARY PARAMETERS

Condition

New

Type

Spray Drying Equipment

Place of Origin

China (Mainland)

Brand Name

YIBU

Model Number

LPG

Voltage

220V-380V

Power(W)

Based on different type machine

Dimension(L*W*H)

Based on the evaporation

Weight

Based on different type machine

Certification

CE;UL;CSA;CCC;ISO9001

Warranty

12month

After-sales Service Provided

Engineers available to service machinery overseas

Metal material

SS304,SS316L .CS

Product Type

Food, Pharmaceutical,Chemical industry.

Heating resource

Electric,Steam,Coal,Gas,Oil ;Diesel

Diameter of spray disc

50-340mm

Temperature of outlet air

80-90u2103

Rotating speed

8000-25000rpm

Evaporation capacity

5-10000kg/h

Temperature of inlet air

140-500u2103

DETAIL DESCRIPTION

Glucose Maltose and Maltodextrin Production Line

1) Starch gelatinization of pulp
2) Liquefaction
3) Refine
4) Evaporation(concentrated)
5) Spray drying.

M eltodextrin,also known as enzymatic method for aqueous dextrin, dextrin,or is a novel low sweetness, low-calorie,high-nutrition food ingredient.

The production process: strach--mixing--first liqufied--high temperature kill enzymes--second liquefied--decolorize--Filter--ion-exchange--concentration--spray drying--product .the following points:

(1) Starch gelatinization of pulp:with hot water,first the starch tune into 30-32% of the starch milk,and make it fully water swelling,pasting.At the same time,adjust the PH to 6.2-6.4,plus 0.5-1.0% calcium chloride, in order to improve the heat of amylase

(2) Liquefaction:this is a key process of maltodextrin,first with a-amylase of the starch to DE value 2-5, rising to 140°C,of the protetion binds to the impurities, the temperature to 88-90°C,combined with the enzymatic conversion to the desired DE value, such as liquid filtration properties.

(3) Refine filter:you can filter the diatomite,etc., in order to speed up filtering speed. decolorization: activated carbon for filtrate to purify treatment. with ion exchange resion to remove salts.

(4) Evaporation(concentrated): material enrichment to be concentration before drying, it can save energy.

(5) Spray drying:Using high-pressure pump the liquids through the nozzle into the drying chamber contact with 150-200°C hot air dried to a moisture content of lower than 3%,get white powder,this product is easily soluble in water, a high level of transparency.

(6) Finished product:packaging can adopt double food plastic bag or jacket has a moisture-proof layer kraft paper bags.

Brief Indtroduction:

Use different kinds of refined starch, such as corn starch, wheat starch or cassava as raw material to produce malt dextrin or glucose by the methods of acid hydrolysis or enzyme hydrolysis.

Acid hydrolysis is easily to produce some colorful material or non-fermentable sugar, because of adverse effect, in practice this method is stopped. We provide plants with enzyme hydrolysis to produce glucose or malt dextrin.

Theoretically, when DE value is less than 20%, i.e., reducing sugar contents is less than 20%, it is called as malt dextrin. But in daily use, the separation is not very clear.

Specification	YGOS-1000	YGOS-2000	YGOS-3000	YGOS-5000	YGOS-8000	YGOS-10000
Nominal Output (kg/h)	1,000	2,000	3,0000	5,000	8,000	10,000
Annual Output (8000H/Y) (Ton/Y)	8,000	16,000	24,000	40,000	64,000	80,000
Area required (m²)	300-400	450-550	500-600	600-700	800-900	950-1,050
Product collection rate	98-99.5% (Depends on the specification, URS and technical parameters)
Final moisture contents (%)	^ 3%(Depends on URS)
Bulk density of product (Kg/L)	0.45-0.55 (Depend on the configuration, specification and processing parameters)
Discharge temperature (°C)	35-45 °(Depends on configuration and URS)
Fuel	Any fuel, such as gas, LPG, oil, and coal etc, or other solid fuel, such as rice hull, coconut shells, and wood chip etc.

Equipment Picture