High purity corn glucose syrup processing plant introduction:
The old technolgy of corn glucose syrup processing plant is using the corn starch as material, the newest technology of syrup manufacturing process plant can use the corn as raw material, no need convert starch firstly, then been corn syrup, can be took of sryup from corns or maize.
Below is process of high purity corn glucose syrup processing plant:
Contains all the syrup manufacturing process plant during the liquid corn syrup production equipment:
1. Maize/Corn flour making section during the corn glucose syrup processing plant:
(1) Maize selection
(2) Remove Germ
(3) Corn/maize flour making
2. Continuous spray liquefaction section during the corn glucose syrup processing plant:
(1) Mixing slurry: Add thermostable amylase and water to flour, and mix them in mixing slurry tank
(2) Spray liquefaction: Heating all tanks by steam, then start Liquid ejectors and pumps. Delivery material
continuously and evenly, and control flow by production capacity. Flash evaporate material in Laminar flow tank, and keep temperature. Observe liquefaction effect.
(3) High temperature treatment: Send passed material to the second Liquid ejector, and keep temperature.
(4) Carry slurry to buffer tank by pump.
3. Filtration section during the corn glucose syrup processing plant:
(1) Filter protein and slag by Plate-and-frame filter press machine.
(2) Carry away protein and slag by Bottom slot for Plate-and-frame filter press machine.
(3) Syrup inflow buffer tanks, then be sent to next step by pump.
4. Saccharification section during the corn glucose syrup processing plant:
Cooling syrup by Heat-exchanger, then send them to Saccharification tank (mixer and coil pipe are set in Saccharification tank. ) by Pumps., then add glucoamylase.
5. Decolorization during the corn glucose syrup processing plant:
Carry passed syrup into Decolorization tanks(mixer and coil pipe are set in Saccharification tank.) by pump. Decolor by Activated carbon
6. Filtration section during the corn glucose syrup processing plant:
(1) Filter protein and Activated carbon by Plate-and-frame filter press machine.
(2) Carry away protein by Bottom slot for Plate-and-frame filter press machine
(3) Unclean syrup is sent to big buffer tanks by pump.
(4) Carry clean syrup into buffer tanks.
7. Ion exchange section during the corn glucose syrup processing plant:
(1) Carry syrup into Ion exchange columns. Resin clean syrup in Ion exchange columns. Then carry clean syrup into buffer tanks.
(2) When Resin loses effect, stop carry syrup into Ion exchange columns, and change another Ion exchange column for work.
(3) Recover Resin: Using heat water to bush resin, then use acid fluid, and alkali fluid to bush Ion exchange columns till Resin has function.
8. Evaporation section during the corn glucose syrup processing plant:
Evaporate syrup by Triple-concentrate of evaporator and Single-concentrate of evaporator. When syrup concentration is OK, shut down steam and stop evaporation. And carry syrup to Final-product storage tanks by Pumps.
9. Final glucose syrup storage:
The glucose syrup which reaches the certain density in the evaporation process will be pumped into final product storage tanks for storage. The final product tank can keep the glucose syrup purity before transportation.
Henan Doing Mechanical Equipment Co., Ltd, is located in Zhengzhou city, Henan province, China. Doing company is an enterprise integrating engineering, R&D, equipment manufacturing and installation, project contracting, technical services and international trading etc. We are mainly engaged in starch and syrup processing plant, cassava processing plant, contains its stand-alone device. also gluten machine.
1. We can appoint specialized after sale service staff to your country for installation and debugging the equipment.
2. Train operating personnel.
3. All the machines will be checked OK before delivery.
4. Warranty for 12 months.
5. We provide technical support in overseas.
Accepted Delivery Terms: FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, DES
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Nearest Port: Qingdao, Shanghai, Guangzhou, Ningbo
China
