Corn Starch Syrup Production Plant

Traditional method is processing starch to glucose, in consideration of high cost of starch, more and more people turn to process glucose from corn or rice.

Technical Feature

  • Tianjin, China (Mainland)
  • MecKey
  • MKGL
  • Glucose Processing
  • Engineers available to service machinery overseas
  • Corn Starch Syrup Production Plant
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DESIGN SERVICE OVERVIEW

Project Design Scope

Project Service Scope

PRIMARY PARAMETERS

Place of Origin
Tianjin, China (Mainland)
Brand Name
MecKey
Model Number
MKGL
Type
Glucose Processing
After-sales Service Provided
Engineers available to service machinery overseas
Project
Corn Starch Syrup Production Plant
Material
304 Stainless Steel
Control
Automatic/Semi-automatic/Manual
Installation Time
2-4 months
Delivery Time
3-4 months
Finished Project Qty.
26 pcs
ROI
1.8-2.8 years
Construction Area
800 to 3200 square meter
Worker Qty.
10-12 persions per shift
More Info
Special design based on customer's requirement

DETAIL DESCRIPTION

Corn Starch Syrup Production Plant,

Corn Starch Syrup Production Plant!!!        

 

Corn glucose is widely used in many fields, like food, medicine, paper, etc.. Traditional method is processing starch to glucose, in consideration of high cost of starch, more and more people turn to process glucose from corn or rice. We adopt the newest double-enzyme method to process broken rice, the product is clear and of high quality, customers can also get protein dreg for animal feed. 

 

Our machines are durable and performing well, the projects we finished abroad all go well and have made profits for years. 

Rice glucose project - Egypt.

 

Corn Starch Sugar - Iran.

 

An corn flour glucose production line is under construction in Zambia, pls visit our website to see more about our company news: www.meckey.com 

 

Corn glucose syrup from Iran customer recently.  Clear like water!!

 

 

 

 
Process Description  

FLOW DIAGRAM

 

PRODUCT SPE.

 

Appearance

Clear viscous liquid

Color

Colorness 

Dry solid

75%,80%,82%,84%

DE Value

38—60

PH Value

4.6—6.0

Coliform Bacteria(mpn/100g)

30 (max)

Sulfate Ash(mg/kg)

0.5 (max)

Salmonella

Not detected

AS(ppm)

0.5 (max)

PB(ppm)

0.5 (max)

 

 

 



DESCRIPTION

 

 

(1) Purifying: Before going to storage bin, pre-purifying is done to eliminate big and small foreign substance which will be sent to germ cake collection section. There is a device near storage bin, it has clean, de-stone, de-dust functions. Purified corn is sent to degerm section.

 

(2)Peeling, rasping: the corn will be peel the skin at first, then send to the mill and broken.

 

(3) Milling: the broken corn will be de-germed. Then to mill and get flour.

 

(1) Corn flour heating: Corn flour is unloaded to the feed chute. With water adding, it is sent to the heating tank for softening. The heated corn flour milk is pumped to the ejection section.

 

(2) Liquefaction:flour milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme. 2 times jet cooking is needed for better reaction. Then the material is sent to flash for cooling then to the neutralization tank for suitable PH value.

 

(3) Dreg separation and drying: The liquefied material goes to filter press for separating the dregs. This dreg can be washed via process water to recover the liquefied liquid. Then it is sent to bundle dryer for dreg drying.

 

(4) Saccharification:The liquefied material is sent to saccharification tank for reaction with aid of enzyme. After being kept in holding tube the required DE value of the glucose will be reached. Then the material is sent to flash for cooling then to the enzyme killer to kill the enzyme.

 

(5) Filtration and decoloring: Glucose is cleaned by removing the protein and other foreign items with filter. Active carbon is needed for decoloring at proper temperature. After decoloring, the AC will be removed by filter. And then the material will be sent to the next section.

(6) Ion exchange: Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.

 

(7) Evaporation: The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.

 

 

 

 
FAQ

1. Q: If I want to know the price, what info should I provide?

    A: You should inform us some basic info , such as: raw material, final product, input capacity or output capacity, specifiction of material and product, etc.

 

2. Q: If I already have a production line, can I add some machines to increase the capacity?

    A: That's viable, pls contact us and we can help you find a suitable solution.

 

3. Q: How about the automatic level?

    A: Depens on you, we have manual/ semi-automatic/ full-automatic control.

 

4. Q: How about the installation and commissioning?

    A: We can send our engineers abroad for the supervision.

 

5. Q: What's the capacity you can supply of the project?

    A: 10000tons per year to Max.

 

6. Q:What's the brand of your equipments?

    A: Most of them are made in China with high-quality.

 

 

 
Packaging & Shipping

  

Sea Worthy Package and according to the customer's requirement.

3-4 months after getting the downpayment.

 

 
Our Services

 

 
Company Information

  

1)  Implementations of automation systems, computer 2D/3D modeling and advanced 

    CAD/CAM technology.

 

2)  Turn-key plants for the production of wheat starch, corn starch, potato starch and 

    starch derivatives such as glucose, fructose, crystallized glucose, sorbitol,

    etc.

 

3)  Professional engineers with ample on-the-job training experience.

 

4)  A team working at site for the guidance of installing, commission works.

 

5)  Low water and low energy consumption design to save your money.

 

6)  Equipments are made of stainless steel, one year warranty, life-long maintenance

 

C-Credit:     We promise only what we can do to do our customers and keep our promise.

E-Efficient: Our work is efficient based on our qualified staff and company’s standard working

                      process.

E-Exact:       We study your requirements and supply exact solutions to you.

S-Standard: We have standard systems to guarantee our activities to be complied with

                       international ones.

 

 

WE ARE WHERE YOU ARE

 

By choosing MecKey you are choosing the perfect long-term parter for your daily operation. Our

service network can reach you wherever you are.

 

 

 




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