This breakfast cereal corn flakes snacks processing line is applied to make corn flakes, cereal snacks such as coco ball ,crispy rice ,fruit loops and so on , the famous brands are Kelloggs and Nestle in the world .

The main machine for this processing line is twin screw extruder , which can adopt corn flour ,rice flour ,wheat flour ,oat flour and so on as main raw material .

The corn flakes breakfast cereal snacks processing line is composed of the following machines :

1. Mixer :  Mix the raw material equally 
2. Conveyor :  take the raw material to the extruder 
3. Twin screw extruder :  mix , cook and extrude the raw material with suitable temp and pressure , first to produce cristal snack balls from the extruder 
4. Vibrator :  spread the pellet balls to avoid them sticking together 
5. Air blower :  blow the pellet balls to the flaker 
6. Flaker:  Press the snack balls into flakes with adjustable thickness 
7. Blower :  Blow the corn flakes to the oven 
8. Oven :  dry the corn flakes to take away most of the moisture content 
9. Elevator :  take the corn flakes to the next machine 
10. Hot air popper : puff the corn flakes to be expanded and crispy 
11. Coating system : spray syrup onto the surface of the corn flakes to make sweet flavor 
12. Spreader :  spread the coated corn flakes to avoid sticking together 
13. Oven (extended ) :  Bake the coated corn flakes to make them crispy again after syrup coating .
14. Cooling conveyor :  cool down and convey the corn flakes

Samples made by corn flakes breakfast cereal snacks proessling line 

 

Main characters of advanced new type DG twin screw extruder  

1. Swiss Technology,made in China;
2. PLC touch screen for Centralized ,accurate,convenient control
3. Fully automatic control system for heating and circulated cooling accurately
4. Direct transmission of motor and distribution box reduces energy loss.
5. Imported bearing group with higher bearing capacity
6. Equip with water injecting device on barrel to meet require of various raw material and quality.
7. High-speed tool steel with hardness HRC≥62 to ensure a longer service life.
8. Modular combination  of screws at will to meet require of different raw material.
9. Suspension type rotary cutter with bearing adjusting device to ensure quick,safe and accurate

10. All barrels inlaid alloy sleeve, easy to replace and extend the life span of screw. All barrels inlaid cooling water through, spread around alloy sleeve, and can accurate constant temperature required

11. All screw sleeves is kneading, ensure that not accumulate material. The screw is installed by blocks, and can be replaced optionally ratio to achieve requirements for product. Screw sleeve is installed by spline, and it is convenient and efficient. Quality of screw sleeve according to different prices is divided into: Cr12MoV, 38CrMoAl38, W6Mo5Cr4V2.

12. Applied to make all kinds of extrusion products such as corn flakes , cereal snacks ,puff snacks ,wheaten snacks , 2d /3d snack pellets , pet food ,fish feed ,soya protein ,nutritiobal powder ,modified starch and so on .

• Relevant pre-consultant referring to equipment,production process,packaging,factory layout etc.
• Relevant professional consultant and training about equipment operation and processing technology.
• Customized solution for your efficient production.
• Customized design according to your personal require.
• Assistance for improving your existing equipment in order to enhance productivity.
• Professional value-added services with demonstration workshop,which combines with testing ,demonstration and training in one
• Specific testing for your required products,experiment for your new recipe and new process in our demonstration workshop.

Jinan DG machinery co.,ltd ,is not only professional manufacturer of advanced and efficient extrusion equipment,but also the design expert of system integration.We provide not only the entire machinery and production plan,but also can equip production system to meet client’s personalized require.We own a lot of patents ,proprietary technology and breakthrough both in equipment and process flowing crafts aspects.We have a test center which combines experiments,demonstration and training in one facility.We can test new technical application experiments according to customers requires.We are sure that you can benefit from our professional services.Our main target is to provide you with professional,attentive ,value-added service to enable you to produce an excellent food.So both of us can share a long lasting success to achieve a win-win future.

DG’s breakthrough technology combines advanced with high efficiency and low carbon emissions in one.Our perfect system solutions promote us to be the reliable partner for excellent food enterprise.And it also makes DG become an outstanding sample of high efficient extrusion equipment manufacturer in the international market.All our customers in Europe and America comments us:similar technology and quality, more coat-effective,easier operation and maintenance after comparing us with Europe and US machines.Our equipment exported to Europe ,America ,Southeast Asia,Africa etc.Over 80% of our equipment are exported to all over the world.

Any question pls feel free to contact us :

Natalie Mao   sales manager

Cell/wechat/Viber/ Whatsapp :   0086-15269154735

Skype:  Natalie Mao