What is liquid glucose syrup ?
Glucose syrup also known as confectioner's glucose, is a syrup made from the hydrolysis of starch. Glucose also is called starch sugar. Maize (corn) is commonly used as the source of the starch to produce glucose, in which case the syrup is called "corn syrup", but glucose syrup is also can be produced from cassava, potato , wheat , rice and other starch source material.
How to produce liquid glucose syrup ?
As we all known , the glucose syrup is made from the starch (mainly is the corn starch ) . But now we have the new technoligy , we can produce the glucose syrup from corn directly .
Process Description of starch syrup processing line:
Corn starch or rice powder making section
First make the corn starch/rice powder from corn / broken rice . The corn starch/ rice pwoder is used to produce the glucose syrup .
Mixing slurry
Put the corn powder/rice powder and water into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section.
Injector liquefaction
The mixed corn powder / rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
Filter press deproteinization
Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine.
Saccharification
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time , the syrup will transfer to glucose syrup with the required DE value .
Decolorization
After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature, put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.
Filter press decarburization
The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.
Ion exchange
The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment always is used for high quality product.
Evaporation
The pure and clean glucose syrup have very low density, the triple effect evaporator can evaporate frucotse inside water to outside increase density at very short time. Then pump the glucose syrup into the single-concentrate of evaporator continue evaporate water for concentrating to reach the required DS as final product.
Loading containers photos of liquid glucose processing plant equipments
Henan Doing Mechanical Equipment Co.,Ltd is a leading manufacturer specialized in starch processing plant and glucose/fructose/maltose processing plant.
Our factory has fixed assets of US $6,000,000.00 . With an annual production value of US$8,000,000.00.We are initiative of using raw grains(corn/rice/broken rice) to produce glucose directly and deep conversion of fructose syrup technology ranging from market research & development,Designing,Manufacturing,Installation and Commissioning .
We own 16 National invention Patents, with customers all over the world Such as Netherlands, Russia,India,Cambodia, Indonesia,Thailand,South Africa, Uzbekistan, Pakistan, Bangladesh, Kazakhstan, Bulgaria,Nigeria, Kenya,Algeria,Uruguay etc.
Beside supply complete set equipment of the glucose syrup processing line , we also supply service as below :
1. Provide workshop layout design of the plane, elevation.
2. We will dispatch the experienced technical personnel to supervision of installation, commissioning on site .
3. We will send the qualified technical personnel to make the guide and training plan. The place for Technical training is the End-user’s site.
1. What is the raw material for producing the glucose syrup ?
Reply : Corn , broken rice and all kinds refined starch can be used to produce glucose syrup.
2. What is your glucose syrup production line output capacity per day ?
Reply : From 5 ton per day to 200 ton per day. We can design new glucose syrup production line according to the customer special requirements.
3. What is your glucose syurp production process , acid process or acid -enzyme process or double-enzyme process ?
Reply : Our glucose production process is double-enzyme process . Only this kind process can produce glucose from corn or broken rice directly . The glucose produced from acid process and acid-enzyme process has too much by product inside , the glucose sweet is impure . The acid will make severe corrosion to the production equipment .
4. What information should I supply when I send inquiry to you ?
Reply : The information should included : raw material used to produce the glucose syrup ; the capacity of the glucose processing line you interested in ; the DE value or the density of the glucose syrup ( when you have sepecial requirement ) and the budget you plan invest for this glucose project .
5. How can i contact with you if have inquiry ?
Reply : Please find my contact information in below picture . Welcome you contact me for more information .