Standard glucose syrup processing plant introduction:
The old technolgy of glucose syrup processing plant is using the starch as material, the newest technology of glucose syrup processing plant can use the raw grains like rice corn as raw material, no need convert starch firslty, then been corn syrup, can be took of sryup from corns or maize.
Technology process of our glucose syrup processing plant:
Mixing process - Liquefaction process - Deproteinization process - Saccharification process - Decolorization process - Decarburization process - Ion exchange process - Evaporation process - Final glucose syrup storage
Below is process of glucose syrup processing plant
We can make the corn powder rice powder from corn rice by dry milling method. The corn rice powder is used to produce the glucose syrup directly.
2. Mixing slurry section of glucose syrup processing plant
Mixing the corn powder or rice powder with water in the mixing tank, then put in enzyme, keep on particular time with required temperature to make sure the powder to absorb enough water.
3. Injector liquefaction of glucose syrup processing plant
The mixed corn powder / rice powder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
4. Filter press deproteinization of glucose syrup processing plant:
Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine.
5. Saccharification of glucose syrup processing plant
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time , the syrup will transfer to glucose syrup.
6. Decoloration section of glucose syrup processing plant
After LAB testing, the glucose syrup will be pumped into the decoloration tanks mixed with activated carbon at required temperature for some time. Then use the filter press to separate glucose syrup with activated carbon. The colorless glucose syrup will be pumped to next process.
7. Ion exchange process of glucose syrup processing plant
The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating.
8. Evaporation of glucose syrup processing plant
The pure and clean glucose syrup have very low density, the vacuum evaporator can evaporate glucose syrup inside water to outside increase density at very short time. When the glucose syrup concentration reaches the technology requirement, then it cools the temperature and enters into the final product tank for storage.
9. Final glucose syrup storage
The glucose syrup which reaches the certain density in the evaporation process will be pumped into final product storage tanks for storage. The final product tank can keep the glucose syrup purity before transportation.
Henan Doing Mechanical Equipment Co., Ltd, is located in Zhengzhou city, Henan province, China. Doing company is an enterprise integrating engineering, R&D, equipment manufacturing and installation, project contracting, technical services and international trading etc. We are mainly engaged in starch and syrup processing plant, cassava processing plant, contains its stand-alone device. also gluten machine.
1. We can appoint specialized after sale service staff to your country for installation and debugging the equipment.
2. Train operating personnel.
3. All the machines will be checked OK before delivery.
4. Warranty for 12 months.
5. We provide technical support in overseas.
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Nearest Port: Qingdao, Shanghai, Guangzhou, Ningbo
China
