Advance technology corn glucose syrup processing plant Advance technology corn glucose syrup processing plant Advance technology corn glucose syrup processing plant

As we all known , the glucose syrup is made from the starch (mainly is the corn starch ) . But now we have the new technoligy, we can produce the glucose syrup from corn or broken rice directly . 

Process Description of corn glucose syrup processing plant:

Corn powder or rice powder making section:

Use the complete set powder produciton line , we can make the corn powder/rice powder from corn / broken rice .  The corn powder/ rice pwoder is used to produce the maltose syrup . 

Mixing slurry of corn glucose syrup processing plant:

Put the corn powder/rice powder and water  into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section. 

Injector liquefaction of corn glucose syrup processing plant

The mixed corn powder / rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time . 

Filter press deproteinization of corn glucose syrup processing plant

Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry,  the syrup will flow into the slot, the protein will stay inside the filter machine.

Saccharification of corn glucose syrup processing plant

The liquefied material is sent to enzyme saccharification tank for reaction.   Maintain at specific temperature for some time , the syrup will transfer to glucose syrup with  the required DE value . 

Decolorization of corn glucose syrup processing plant

 After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature,  put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.

Filter press decarburization of corn glucose syrup processing plant

The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.

Ion exchange of corn glucose syrup processing plant

The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating.  This equipment always is used for high quality product.

Evaporation of corn glucose syrup processing plant

The pure and clean glucose syrup have very low density, the triple effect evaporator can evaporate frucotse inside water to outside increase density at very short time. Then pump the glucose  syrup into the single-concentrate of evaporator continue evaporate water  for concentrating to reach the required DS as final product.