Advanced Design Juice Three Stage High Vacuum Thin Film Concentrator Evaporator
The film evaporator units is made up of the evaporator, the vapor-liquid separator, preheater three parts and a dump separator.
Thin film evaporator is used for concentration dilute solution from Chinese and Western pharmaceutical,food, light industry, petroleum, chemical, environmental protection and so on.
the equipment has the character of large production capacity, high efficiency and short heating time, which more suitable for thermal sensitive raw materials in vacuum conditions.
Separation technology is one of the three major technologies in chemical production, and the quality of the separation process has a great impact on product quality, efficiency, consumption and benefits. High-efficient rotary thin film evaporator is a kind of equipment conducting the separation based on the volatility of different materials, with high heat transfer coefficient, low evaporation temperature, short material remain time, high thermal efficiency, and high evaporation intensity. It is widely used for evaporation, condensation, desolventization, purification, stripping, degasification and deodorzation in petrochemical, fine chemical, pesticide, food, pharmaceutical, and biological chemical industries.
Main Features of the vacuum juce concentrator evaporator
1) Material: the part touched with the raw material is stainless steel
2) Type: sliding scrapper
3) Evaporation area: 0.8 - 18M2
4) Evaporation rate: 100 - 2160 Kg/h
5) Degree of vacuum: 60KPa
Various specifications available according to per customer's requirements.
Application:
It's applicable for dairy products, pharmacy, glucose, starch,chemical industry, xylose, citric acid, ammonium sulfate, biological engineering, environmental engineering and waste liquid recovery and treatement. etc.
Equipment structure:
It consists of (first-effect, second-effect, third-effect)separators and evaporators and preheaters,condenser and vaccum pump, feeding pump,circulation pump, discharge pump, condensed water pump and system pipe fittings, etc. Equiped wit CIP spraying cleaning ball, vacuum gauge, thermometer,pressure gauge,and so on.
Equipment characteristics:
1. Material: SUS304 or SUS316L;
2.Full closed process, fast and low temperature evaporation;
3.Inside pipes are mirror polishing seamless sanitary pipes, so material is not easy to paste on the pipe all, it's easy for cleaning;
4.Low steam consumption: 1kg steam can evaporte 3.5kg water;
5.Low evaporation temperature:part of secondary steam can be inhaled into single-effect heater through spray type hot pressure pump, this would make full use of the heat and the evaporation temperature is low.
6.Large concentration ratio: adopt falling film evaporation, which make the material liquid with larger viscosity be easy to flow and evaporate, hard to scale, short cocentration time, the concentration ratio can reach to 1:5.
7.This equipment can realize automatic production, intellectual system management, which is in conformity with GMP standard.
8.Can be desinged into different technological process according to the different characteristics of the materials , also can according to different users' requirements equip with automaticl control system.
USE:
The concentrator is applicable for concentration of liquid materials for traditional Chinese medicine, Western medicines, glucose, starch, monosodium glutamate, dairy foods and chemical industry, especially ideal for low temperature vacuum concentration of heat sensitive substances. After carefully calculating and designing, compared with before, the equipment has more characteristics and benefits. You can choose the concentrators with technical parameters indicated according to the quantity of materials for.
CHARACTERISTICS
Self-control type tri-effect concentrator is the intellectual product newly developed by Tianzhi Company. It has such characteristics as intellectual program digital display, automatic controlled temperature, liquid level, steam pressure, vacuum degree, material density, i. E. Concentration, automatic material feeding and ointment collection etc. All controls are controlled by PIC control board. All technical parameters are displayed on computer screen. Automatic operation can be programmed so that the equipment can eliminate such problems as running away and boiling of material due to t oo high vacuum and material, and agglomeration due to too high steam tem perature, which are caused by improper manual operation. It can eliminate the fears of disturbance during the safety production and can also ensure the safety production, product quality and energy consumption so that the production capacity is greatly enhanced. It is also the fundamental device for constructing modernization.
BENEFITS
1. Energy-saving, taking SJN-1000B type for calculating, for a year, approximately 5000 tons of steam, and cooling water of hundreds of thousands of tons can be saved, thus, cost of nearly RMB 200, 000 Yuan is reduced.
2. The concentrator adopts external heating natural cycling mode and negative pressure evaporating mode, with instant evaporation and great concentrated specific gravity up to 1.3 (common soaked Chinese medicine creams). Open boiler is not needed to reclaim creams.
3. The concentrator adopts tri-effect simultaneous evaporation and uses second- time steam repetitively. Therefore, the energy can be saved by 70% when compared with single-effect concentrator. Within a year, the investment saved can be up to total investment on the concentrator.
4. All parts of the concentrator contacting with materials are made of (AISI304) stainless steel according to requirements in laws related to medicines and foods, and requirements of cGMP. It has nice appearance. And heater and evaporator have external heat preservation layers. The heat preservation layers are made of stainless steel and polished with semi-luster for nice appearance in layout of workshop.
The film evaporator units is made up of the evaporator, the vapor-liquid separator, preheater three parts and a dump separator.
Thin film evaporator is used for concentration dilute solution from Chinese and Western pharmaceutical,food, light industry, petroleum, chemical, environmental protection and so on.
the equipment has the character of large production capacity, high efficiency and short heating time, which more suitable for thermal sensitive raw materials in vacuum conditions.
Separation technology is one of the three major technologies in chemical production, and the quality of the separation process has a great impact on product quality, efficiency, consumption and benefits. High-efficient rotary thin film evaporator is a kind of equipment conducting the separation based on the volatility of different materials, with high heat transfer coefficient, low evaporation temperature, short material remain time, high thermal efficiency, and high evaporation intensity. It is widely used for evaporation, condensation, desolventization, purification, stripping, degasification and deodorzation in petrochemical, fine chemical, pesticide, food, pharmaceutical, and biological chemical industries.
Main Features of the vacuum juce concentrator evaporator
1) Material: the part touched with the raw material is stainless steel
2) Type: sliding scrapper
3) Evaporation area: 0.8 - 18M2
4) Evaporation rate: 100 - 2160 Kg/h
5) Degree of vacuum: 60KPa
Various specifications available according to per customer's requirements.
Application:
It's applicable for dairy products, pharmacy, glucose, starch,chemical industry, xylose, citric acid, ammonium sulfate, biological engineering, environmental engineering and waste liquid recovery and treatement. etc.
Equipment structure:
It consists of (first-effect, second-effect, third-effect)separators and evaporators and preheaters,condenser and vaccum pump, feeding pump,circulation pump, discharge pump, condensed water pump and system pipe fittings, etc. Equiped wit CIP spraying cleaning ball, vacuum gauge, thermometer,pressure gauge,and so on.
Equipment characteristics:
1. Material: SUS304 or SUS316L;
2.Full closed process, fast and low temperature evaporation;
3.Inside pipes are mirror polishing seamless sanitary pipes, so material is not easy to paste on the pipe all, it's easy for cleaning;
4.Low steam consumption: 1kg steam can evaporte 3.5kg water;
5.Low evaporation temperature:part of secondary steam can be inhaled into single-effect heater through spray type hot pressure pump, this would make full use of the heat and the evaporation temperature is low.
6.Large concentration ratio: adopt falling film evaporation, which make the material liquid with larger viscosity be easy to flow and evaporate, hard to scale, short cocentration time, the concentration ratio can reach to 1:5.
7.This equipment can realize automatic production, intellectual system management, which is in conformity with GMP standard.
8.Can be desinged into different technological process according to the different characteristics of the materials , also can according to different users' requirements equip with automaticl control system.
USE:
The concentrator is applicable for concentration of liquid materials for traditional Chinese medicine, Western medicines, glucose, starch, monosodium glutamate, dairy foods and chemical industry, especially ideal for low temperature vacuum concentration of heat sensitive substances. After carefully calculating and designing, compared with before, the equipment has more characteristics and benefits. You can choose the concentrators with technical parameters indicated according to the quantity of materials for.
CHARACTERISTICS
Self-control type tri-effect concentrator is the intellectual product newly developed by Tianzhi Company. It has such characteristics as intellectual program digital display, automatic controlled temperature, liquid level, steam pressure, vacuum degree, material density, i. E. Concentration, automatic material feeding and ointment collection etc. All controls are controlled by PIC control board. All technical parameters are displayed on computer screen. Automatic operation can be programmed so that the equipment can eliminate such problems as running away and boiling of material due to t oo high vacuum and material, and agglomeration due to too high steam tem perature, which are caused by improper manual operation. It can eliminate the fears of disturbance during the safety production and can also ensure the safety production, product quality and energy consumption so that the production capacity is greatly enhanced. It is also the fundamental device for constructing modernization.
BENEFITS
1. Energy-saving, taking SJN-1000B type for calculating, for a year, approximately 5000 tons of steam, and cooling water of hundreds of thousands of tons can be saved, thus, cost of nearly RMB 200, 000 Yuan is reduced.
2. The concentrator adopts external heating natural cycling mode and negative pressure evaporating mode, with instant evaporation and great concentrated specific gravity up to 1.3 (common soaked Chinese medicine creams). Open boiler is not needed to reclaim creams.
3. The concentrator adopts tri-effect simultaneous evaporation and uses second- time steam repetitively. Therefore, the energy can be saved by 70% when compared with single-effect concentrator. Within a year, the investment saved can be up to total investment on the concentrator.
4. All parts of the concentrator contacting with materials are made of (AISI304) stainless steel according to requirements in laws related to medicines and foods, and requirements of cGMP. It has nice appearance. And heater and evaporator have external heat preservation layers. The heat preservation layers are made of stainless steel and polished with semi-luster for nice appearance in layout of workshop.
China
